scholarly journals A Method of Evaluating Stress Distribution and Stress Intensity Factor Based on Discontinuous Displacement along a Through Crack in a Finite Plate.

2003 ◽  
Vol 69 (678) ◽  
pp. 442-447 ◽  
Author(s):  
Tashiyuki TORII ◽  
Kouichi NAMBA ◽  
Kenichi SHIMIZU
Author(s):  
Douglas A. Scarth ◽  
Steven X. Xu

Procedures for analytical evaluation of flaws in nuclear pressure boundary components are provided in Section XI of the ASME B&PV Code. The flaw evaluation procedure requires calculation of the stress intensity factor. Engineering procedures to calculate the stress intensity factor are typically based on a polynomial equation to represent the stress distribution through the wall thickness, where the polynomial equation is fitted using the least squares method to discrete data point of stress through the wall thickness. However, the resultant polynomial equation is not always an optimum fit to stress distributions with large gradients or discontinuities. Application of the weight function method enables a more accurate representation of the stress distribution for the calculation of the stress intensity factor. Since engineering procedures and engineering software for flaw evaluation are typically based on the polynomial equation to represent the stress distribution, it would be desirable to incorporate the advantages of the weight function method while still retaining the framework of the polynomial equation to represent the stress distribution when calculating the stress intensity factor. A method to calculate the stress intensity factor using a polynomial equation to represent the stress distribution through the wall thickness, but which provides the same value of the stress intensity factor as is obtained using the Universal Weight Function Method, is provided in this paper.


Author(s):  
Wei Lu ◽  
Zheng He

As one of the most critical barrier of pressurized-water reactor, Reactor Pressurized Vessel (RPV) is exposed to high temperature, high pressure and irradiation. During the lifetime of RPV, the core belt material will become brittle under the influence of neutron irradiation. The ductile-brittle transition temperature will increase and upper shelf energy will decrease. Thus the structure integrity evaluation of RPV concerning brittle fracture is one of the most important tasks of RPV lifetime management. The non-LOCA accident of Rancho Seco nuclear power plant in 1978 indicates that the emergent cooling transients the sudden cooling down may accompany with the re-pressurize of main loop. The combination of pressure loads and thermal loads may induce a large tensile stress in RPV internal surface, which is the so called pressurized thermal shock (PTS). Due to the existence of welding cladding on the inner surface of RPV, the discontinuity of stress distribution on the cladding-base interface of RPV wall will make calculation of stress-intensity-factor (SIF) difficult. In present research, a two dimensional axial-symmetrical model is built and Finite Element Method (FEM) is adopted to calculate the transient thermal distribution and stress distribution. The influence function method is adopted to calculate crack SIF. Stress distributions in the base and cladding are decomposed respectively and SIFs are calculated respectively to obtain the crack SIF. ASME method is used to calculate the fracture toughness. Present PTS program is validated by the comparative benchmark calculation (the International Comparative Assessment Study of Pressurized Thermal-Shock in Reactor Pressure Vessels). The calculated SIF from present program lies in the reasonable region of the comparing group results. A LOCA transient is investigated with a semi-elliptical surface crack on the RPV beltline region. The temperature and stress distribution along the vessel wall during the transient are given. The stress intensity factors at the deepest and interface point are given respectively. The integrity of RPV under PTS transient is evaluated by comparing stress intensity factor with fracture toughness. Results indicate that the stress intensity factor will not exceed the fracture toughness of the RPV material. The difference between the stress intensity factor and fracture toughness reach a minimum value at the crack tip temperature 20°C. Present research gives a reliable and efficient program to perform RPV structure integrity assessment with surface crack under PTS, which is suitable for further parameter analysis and probabilistic analysis.


1964 ◽  
Vol 86 (4) ◽  
pp. 681-684 ◽  
Author(s):  
A. S. Kobayashi ◽  
R. D. Cherepy ◽  
W. C. Kinsel

The advantages of the complex variable method are combined with the numerical procedure of collocation for estimating the stress intensity factors in finite, cracked plates subjected to in-plane loadings. In this approach, the complex stress functions for an infinite plate problem are modified to meet the boundary conditions for a finite plate with identical crack configuration. This procedure produces a system of linear equations which can be programmed readily on high-speed computers. The procedure is used to find the elastic stress intensity factor at the crack tip in a centrally notched plate in uniaxial tension. The resulting values are nearly identical to the stress intensity values determined analytically by the theory of elasticity. This numerical procedure should be useful for designers and analysts working in the fields of fracture mechanics and fail-safe concepts.


Author(s):  
Tetsuo Yasuoka ◽  
Yoshihiro Mizutani ◽  
Akira Todoroki

Welds and heat affected zones have the distribution of the residual stress or the yield strength. The crack growth evaluation is conventionally conducted using stress intensity factor in those regions. However, the stress intensity factor may be invalid when the residual stress distribution or yield strength distribution changes in the vicinity of a crack tip. The reason is that the distributions around the crack tip affect the plastic zone size and the stress intensity factor inappropriately represents the stress state in the vicinity of a crack tip. In this study, the residual stress distribution and yield strength distribution was assumed along the crack propagation path and the validity of the stress intensity factor was discussed on that condition. As a result, the stress intensity factor tended to be invalid when the steep residual stress distribution or the steep yield strength distribution. When the steep distribution exists, the crack growth evaluation should be conducted using a parameter considering the elastoplastic behavior near the crack tip. For that purpose, the authors proposed new method of the plastic zone correction using a differential term of the stress intensity factor. The new method was demonstrated through the case study for stress corrosion cracking of nuclear power plants.


1981 ◽  
Vol 103 (1) ◽  
pp. 66-75 ◽  
Author(s):  
E. F. Rybicki ◽  
R. B. Stonesifer ◽  
R. J. Olson

The effect of a girth-weld-induced residual stress field on the linear elastic fracture mechanics of a thin-walled pipe is examined. The procedure for using the residual stress distribution to compute KI and KII for a circumferential crack which is growing radially is described. In addition to the two-pass girth weld, stress intensity factors are computed for a residual stress distribution in a flat plate and for a hypothetical residual stress state in a second thin-walled pipe. The computed stress intensity factor for the flat plate geometry and its residual stress distribution are compared with a solution from the literature as a check on the computational procedure. The through-the-thickness residual stress distribution due to the two-pass girth weld is similar to a half-cosine wave. For purposes of comparison, the hypothetical through-the-thickness distribution selected for the second pipe is similar to a full cosine wave. The stress intensity factor is presented as a function of crack depth for a crack initiating on the inner surface of the pipe. The redistribution of residual stresses due to crack growth is also shown for selected crack lengths. The study shows that residual stress-induced crack growth in pipes can be significantly different from that in flat plates due to the possibility of locked-in residual bending moments in the pipe. These locked-in moments can have effects similar to externally applied loads and can either promote or restrain crack growth. A residual stress distribution is illustrated in which crack growth, if initiated, would continue through the entire wall. Also, a residual stress distribution is illustrated for which the crack could arrest after a certain amount of growth.


Author(s):  
Yinsheng Li ◽  
Hiroto Itoh ◽  
Kunio Hasegawa ◽  
Steven X. Xu ◽  
Douglas A. Scarth

Many solutions of the stress intensity factor have been proposed in recent years. However, most of them take only third or fourth-order polynomial stress distributions into account. For complicated stress distributions which are difficult to be represented as third or fourth-order polynomial equations over the stress distribution area such as residual stress distributions or thermal stress distributions in dissimilar materials, it is important to further improve the accuracy of the stress intensity factor. In this study, a weight function method with segment-wise polynomial interpolation is proposed to calculate solutions of the stress intensity factor for complicated stress distributions. By using this method, solutions of the stress intensity factor can be obtained without employing finite element analysis or difficult calculations. It is therefore easy to use in engineering applications. In this method, the stress distribution area is firstly divided into several segments and the stress distribution in each segment is curve fitted to segment-wise polynomial equation. The stress intensity factor is then calculated based on the weight function method and the fitted stress distribution in each segment. Some example solutions for both infinite length cracks and semi-elliptical cracks are compared with the results from finite element analysis. In conclusion, it is confirmed that this method is applicable with high accuracy to the calculation of the stress intensity factor taking actual complicated stress distributions into consideration.


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