scholarly journals Feedrate optimization of complex surface milling based on predictive model of cutting force

2016 ◽  
Vol 46 (7) ◽  
pp. 722-730 ◽  
Author(s):  
YanHui ZHANG ◽  
ZhongTao FU ◽  
WenYu YANG ◽  
Pan CAI
2011 ◽  
Vol 291-294 ◽  
pp. 2965-2969
Author(s):  
Yu Jun Cai ◽  
Hua Shen ◽  
Tie Li Qi

A new cutting force model of ball-end mill with double effect is developed through analysing the machining process by using differential geometry. The cutting force model is needed to be revised for the component force in Z direction because of the offset to the actual results. The cutting force and the ball-end milling force coefficients can be given with numerical method. A feedrate optimization strategy is also proposed based on the developed cutting force model and tested effectively.


Measurement ◽  
2012 ◽  
Vol 45 (6) ◽  
pp. 1424-1435 ◽  
Author(s):  
Issam Hanafi ◽  
Abdellatif Khamlichi ◽  
Francisco Mata Cabrera ◽  
Pedro J. Nuñez López ◽  
Abdallah Jabbouri

2009 ◽  
Vol 407-408 ◽  
pp. 408-411
Author(s):  
Chen Zhang

The strategies of selection of feedrate are studied in the ball-end machining process. The optimization algorithm utilizes the objective requirements of a line of NC program to set constraints relation between cutting force and feedrate and optimizes feedrate by controlling the variety ranges of the instantaneous cutting force specified in the cutting forces simulation. Off-line feedrate optimization software for complex sculptured is developed. For a line of NC program, the developed software calculates instantaneous cutting force and an optimization algorithm is used to acquire desired feedrate. The machining experimental results show that the proposed algorithms are satisfying in reduction of machining time and improvement of machining quality.


Ultrasonics ◽  
2014 ◽  
Vol 54 (2) ◽  
pp. 663-675 ◽  
Author(s):  
W.L. Cong ◽  
Z.J. Pei ◽  
X. Sun ◽  
C.L. Zhang

2006 ◽  
Vol 315-316 ◽  
pp. 25-29 ◽  
Author(s):  
Bin Jiang ◽  
Min Li Zheng ◽  
Shu Cai Yang ◽  
M. Fu

Based on the experiment of high speed milling ball-end milling forces, the model of ball-end milling force is established for high speed machining complex surface by differential method, and research on the principle of high speed ball-end milling force. Results show that the parameters of cutting layer are subjected to varying curvature of complex surface, and place in the unstable state, cutting force decreases as the curvature and the inclination angle increase. By means of lessening cutting speed’s grads and adjusting the inclination angle and the path interval of cutter to the variety of curvature, cutting force and its fluctuation can be depressed availably; the process of high speed ball-end milling can be obviously improved.


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