scholarly journals Efficient manufacturing of automobile spark plugs : A six-sigma materials re-engineering case

2016 ◽  
Vol 5 (3) ◽  
pp. 83
Author(s):  
Rafael Berrúm ◽  
Victor Castano

The processing defects of an World-class spark plugs-producing company are described, in terms of the Technology Management challenges involved. The full analysis of this complex situation, which involved 3 plants within the same factory, in terms of a Six Sigma approach, is explained, as well as the simple rengineering proposal, which led to an improvement from 2.47 Sigma to 5.32 Sigma in some specific cases, along with significant savings due to less product rejection and waste material.

Tibuana ◽  
2020 ◽  
Vol 3 (02) ◽  
pp. 1-11
Author(s):  
Matias Kurnia Widyanto

The successful implementation of the six sigma quality improvement program is demonstrated through the improvement of the capability process in producing products leading to zero defect. Therefore, the concept of calculating process capability is very important to understand in the implementation of the Six Sigma program. This research raises the problem of the low level of capability process in producing yarns at PT. Sutra Cotton Textile Industries, Surabaya. By wisely applying six sigma techniques can help reduce things that can affect overall costs. If a company has successfully implemented the concepts in six sigma, then it can be ascertained that the company is truly a reliable company in the world class. Another advantage gained from the implementation of the Six Sigma program is the achievement of targets, namely the increased capability process, of course, in terms of cost. From secondary data in May 2019, in the measure phase it is known that the DPMO value of 16,266 which can be interpreted that of one million production carried out there was a defect of 16,266 with a sigma value of 3.64. From these results it can be said that the production process in Winding has not been able to produce products that fit the desired specifications and is still lagging behind other subprocesses. method. The main priority in carrying out corrective actions based on FMEA is to clean and check the machine at the end of each production cycle. From the results of improvements, the sigma value and DPMO value obtained in September 2019 is 10,977 DPMO which means that of one million production carried out there is a defect of 10,977 with a sigma value of 3.80.


2021 ◽  
Vol 1112 (1) ◽  
pp. 012007
Author(s):  
MD.Khaja Moinuddin Farokhi ◽  
P V Chalapathi ◽  
K.V.L. Somasekhar ◽  
M. Vinitha ◽  
P Naga Srinivas

2021 ◽  
Author(s):  
Ebrahim A. El‐Desouky ◽  
Ahmed M. Abdel‐Raoof ◽  
Ashraf Abdel‐Fattah ◽  
Ahmed Abdel‐Zaher ◽  
Ayman O. E. Osman ◽  
...  

2016 ◽  
Vol 7 (3) ◽  
pp. 294-323 ◽  
Author(s):  
Samsul Islam

Purpose This study aims to expand the current knowledge of the Six Sigma approach in a period of time when there is little direct evidence of the need to improve the credit card account opening process. This is an important but neglected area of focus in the Six Sigma literature. This study explores the extent to which process improvement practices are extended to the credit card department. Design/methodology/approach A case study methodology is adopted in this study to facilitate an exploration of the implemented Six Sigma approach in the credit card department of a leading commercial bank. The process improvement tool used is the define, measure, analyze, improve and control (DMAIC) cycle. Findings The study’s results confirm that the Six Sigma approach improves the quality of the credit card account opening process. So, the Six Sigma approach can account for a reduced number of keying-in errors, resulting in better data accuracy and improved customer satisfaction. Research limitations/implications The authors, in an attempt to render the study results more feasible for data collection, have chosen to focus on the process of the new accounts unit of the credit card department. Therefore, the authors have not taken into account the other units (e.g. transaction processing) of the same department. Practical implications The results of this study will be useful in persuading bank management to evaluate and implement the Six Sigma approach. Hence, this research will assist bank managers with replies to questions, such as: “What impact will Six Sigma have on process-centric improvement, such as the new accounts opening process of a credit card department?” Originality/value Within the literature on the Six Sigma practice, there is little research that focuses on the implementation of this particular toolset especially for credit card departments. This indicates a gap in the field. A new contribution to bridging that gap comes from the analysis of the results for the Six Sigma concept, which addresses the new accounts opening process.


2021 ◽  
Author(s):  
William F. Quintero-Restrepo ◽  
Brian K. Smith ◽  
Junfeng Ma

Abstract The efficient creation of 3D CAD platforms can be achieved by the optimization of their design process. The research presented in this article showcases a method for allowing such efficiency improvement. The method is based on the DMADV six sigma approach. During the Define step, the definition of the scope and design space is established. In the Measure step, the initial evaluation of the platforms to be improved is done with the help of a Metrics framework for 3D CAD platforms. The Analyze Step includes the identification and optimization of the systems’ model of the process based on the architecture and the multiple objectives required for the improvement. The optimization method used that is based on evolutionary algorithms allows for the identification of the best improvement alternatives for the next step. During Design step of the method, the improvement alternatives are planned and executed. In the final Verification step, the evaluation of the improved process is tested against the previous status with the help of the Metrics Framework for 3D CAD platforms. The method is explained with an example case of a 3D CAD platform for creating metallic boxes for electric machinery.


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