scholarly journals Experimental investigation and multi-objective optimization of micro-wire electrical discharge machining of a titanium alloy using Jaya algorithm

2019 ◽  
Vol 14 (2) ◽  
pp. 251-263 ◽  
Author(s):  
M. Singh ◽  
J. Ramkumar ◽  
R.V. Rao ◽  
J. Balic

The growing demand for the use of high strength to weight alloys in industries for manufacturing complex structures challenges the machinability of such advanced materials. In the present investigation, the machinability of SiC particle reinforced Al 2124 composite was studied on Wire electrical discharge machining (WEDM). The process parameters namely pulse on-time (Ton), pulse off time (Toff), peak current (IP), and servo voltage (SV) were optimized by utilizing the central composite design layout. The output responses such as kerf and material removal rate (MRR) were studied in detail. The single and multi-objective optimization was studied for a combination effect using Derringer’s desirability approach and Genetic Algorithm (GA). The experimental and predicted values for each response were validated at the optimized condition. The experimental results were found in line with the predicted values. Multi objective optimization of kerf and MRR by GA showing better result compared to RSM.


2015 ◽  
Vol 76 (6) ◽  
Author(s):  
J.B. Saedon ◽  
Norkamal Jaafar ◽  
Nor Hafiez Mohamad Nor ◽  
Mohd Azman Yahaya ◽  
Hazran Husain

This paper presents an investigation on influences and multiple optimizations of wire-electrical discharge (WEDM) machining performances such as cutting rate, material removal, surface roughness and kerf width processed on titanium alloy material. The experimental studies were conducted under varying machining parameters namely pulse-off time, peak current, wire tension and wire feed. The experimental works were designed base on Taguchi design of experiment. The optimum multi-objective performance characteristics was determined using analysis of variance (ANOVA) coupled with grey relational analysis (GRA). ANOVA was used to study the significance of process parameters on grey relational grade which showed the most significant factor. The grey relational grade obtained from GRA was used to optimize the wire-electrical discharge machining process. To validate the findings, confirmation experiment had been carried out using the optimal parameters and the predicted results were found in good agreements with experimental finding. Improved machining performance in the wire electrical machining process has been achieved by using this approach.


Sign in / Sign up

Export Citation Format

Share Document