Assessment of Boron Diffusivities in Nickel Borides by Two Mathematical Approaches

In the work of this contribution, two kinetics models have been employed to assess the boron diffusivities in nickel borides in case of Inconel 718 alloy. The first approach, named the alternative diffusion model (ADM), used the modified version of mass conservation equations for a three-phase system whilst the second one employed the mean diffusion coefficient (MDC) method. The boron diffusivities in nickel borides were firstly evaluated in the interval of 1123 to 1223 K for an upper boron concentration of 11.654 wt% in Ni4B3. The boron activation energies in the three phases (Ni4B3, Ni2B and Ni3B) were secondly deduced by fitting the values of boron diffusivities with Arrhenius relations. Finally, these values of energy were compared with the results from the literature for their experimental validation.

Optimization of CA-TIG welding parameters to predict and maximize tensile properties of super alloy 718 sheets for gas turbine applications

Purpose The primary objective of this investigation is to optimize the constricted arc tungsten inert gas (CA-TIG) welding parameters specifically welding current (WC), arc constriction current (ACC), ACC frequency (ACCF) and CA traverse speed to maximize the tensile properties of thin Inconel 718 sheets (2 mm thick) using a statistical technique of response surface methodology and desirability function for gas turbine engine applications. Design/methodology/approach The four factor – five level central composite design (4 × 5 – CCD) matrix pertaining to the minimum number of experiments was chosen in this investigation for designing the experimental matrix. The techniques of numerical and graphical optimization were used to find the optimal conditions of CA-TIG welding parameters. Findings The thin sheets of Inconel 718 (2 mm thick) can be welded successfully using CA-TIG welding process without any defects. The joints welded using optimized conditions of CA-TIG welding parameters showed maximum of 99.20%, 94.45% and 73.5% of base metal tensile strength, yield strength and elongation. Originality/value The joints made using optimized CA-TIG welding parameters disclosed 99.20% joint efficiency which is comparatively 20%–30% superior than conventional TIG welding process and comparable to costly electron beam welding and laser beam welding processes. The parametric mathematical equations were designed to predict the tensile properties of Inconel 718 joints accurately with a confidence level of 95% and less than 4.5% error. The mathematical relationships were also developed to predict the tensile properties of joints from the grain size (secondary dendritic arm spacing-SDAS) of fusion zone microstructure.

In-situ Synthesis and Characterization of Ceramic Reinforced Inconel 718 Coatings Using B4C-Inconel 718 Powders by Laser Directed Laser Energy Deposition

Inconel 718 has been widely used in aerospace, nuclear and marine industries due to excellent high-temperature mechanical properties and corrosion resistance. In recent years, laser directed energy deposition (DED) become a competitive method in the fabrication of Inconel 718 coatings. Compared with other surface coating processes, laser DED has the advantage of extremely fine-grained structures, strong metallurgical bonding, and high density. However, the hardness and wear resistance of Inconel 718 coatings still need to be improved. To further improve these properties, ceramic reinforced Inconel 718 coatings have been investigated. Compared with ex-situ ceramic reinforcements, the in-situ synthesized reinforcements have the advantage of refined ceramic particle size, uniform distribution, and low thermal stress. B4C was a preferable additive material to fabricate in-situ synthesized multi-component ceramic reinforced Inconel 718 coatings. The addition of B4C could form a large number of borides and carbides as ceramic reinforcements. In addition, the in-situ reactions between Inconel 718 and B4C could release heat during the fabrication, thereby promoting the melting of material powders. However, there are currently no investigations on the in-situ synthesis mechanisms, microstructure, and mechanical properties of laser DED fabricated B4C-Inconel 718 coatings. In this study, the effects of B4C on the properties of Inconel 718 coatings were investigated. Results show that Ni3B, NbB, and Cr3C2 phases were formed. With the addition of B4C, the size of Laves phase was refined and the porosity was decreased. The hardness and wear resistance of B4C reinforced coatings were improved by about 34% and 28%, respectively.