PRODUCTIVITY IMPROVEMENT IN A PAPER MANUFACTURING COMPANY THROUGH LEAN AND IoT- a case study

Author(s):  
K.R. Shriram ◽  
S. Kishore Karthiban ◽  
A. Charan Kumar ◽  
S.K. Mathiarasu ◽  
P.G. Saleeshya
Author(s):  
V. Saravanan ◽  
S. Nallusamy ◽  
Abraham George

Productivity is an important parameter for all small and medium scale manufacturing industries. Lean manufacturing emerged as production strategy capable of increasing productivity by identifying and eliminating non value added activities. This article deals with productivity improvement in a pre-assembly line of gearbox manufacturing company with a case study using lean concepts like process flow chart, process Gantt chart and time study. This paper illustrates using a case study on how a value stream mapping has to be carried out in a planet carrier pre-assembly line. Value stream mapping and work standardization are the key tools used in lean manufacturing and lean transformation. It makes the process smoother, helps in reduction of lead time and ultimately increasing the productivity. From the observed results it was found that, the productivity has been increased from 7 pieces to 10 pieces in the first step assembly when the proposed VSM was implemented. The second step processing time was reduced by the execution of proposed value stream mapping with TAKT time of 126 minutes and 165 minutes of processing time for demand of 10 pieces were achieved and the overall processing time has been reduced by about 24%.


Author(s):  
Dan MacLeod ◽  
Anita Morris

This company initiated a comprehensive workplace ergonomics program in 1991. After five years experience, total investment is estimated at $2.5 million and total benefits at $3.5 million, based on reduced workers compensation cost savings plus improvements in productivity. Lost-time CTD cases were reduced over 80%. CTD recordable cases initially increased because of heightened employee awareness, then decreased. Employee discomfort surveys showed a 40% drop in reported pain; greater results were noted in those areas where improvements have been made, and no change in those areas where tasks have not yet been addressed. Examples of specific workstation improvements and results are presented, including instances where CTD risk factors were reduced and productivity more than doubled. The implication is that employers should institute practical programs in ergonomics whether or not OSHA promulgates a regulation on CTDs.


Author(s):  
Shruti Makarand Kanade

 Cloud computing is the buzz word in today’s Information Technology. It can be used in various fields like banking, health care and education. Some of its major advantages that is pay-per-use and scaling, can be profitably implemented in development of Enterprise Resource Planning or ERP. There are various challenges in implementing an ERP on the cloud. In this paper, we discuss some of them like ERP software architecture by considering a case study of a manufacturing company.


2018 ◽  
Vol 11 (8) ◽  
Author(s):  
Jagdeep Singh ◽  
Surjit Kumar Gandhi ◽  
Harwinder Singh ◽  
Navjot Singh

2020 ◽  
Vol 13 (2) ◽  
Author(s):  
Prof. ravi Nagaich ◽  
Sanjay Sahu

2020 ◽  
Vol 12 (8) ◽  
pp. 3252 ◽  
Author(s):  
Marianna Lena Kambanou

Despite the existence of many life cycle costing (LCC) methods, LCC is not widely adopted and LCC methods are usually further tailored by practitioners. Moreover, little is known about how practising LCC improves life cycle management (LCM) especially if LCM is considered emergent and constantly developing. In a manufacturing company, LCC is prescriptively introduced to improve LCM. In the first part, this study describes how various methodological choices and other aspects of practising LCC were the outcome of contestation and conformity with extant practices and not only the best way to fulfil the LCC’s objective. This contestation can even influence if LCC is adopted. In the second part of the research, the implications of practising LCC on LCM are explored. LCC is found to positively propel LCM in many ways e.g., by spreading the life cycle idea, but may lead to a narrower understanding of the term life cycle resulting in the sustainability focus of LCM being overridden. The article also discusses how the findings can be taken into consideration when researchers develop LCC methods and when industry practises LCC.


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