Simple estimation of critical stress intensity factors of wood by tests with double cantilever beam and three-point end-notched flexure

Holzforschung ◽  
2007 ◽  
Vol 61 (2) ◽  
pp. 182-189 ◽  
Author(s):  
Hiroshi Yoshihara

Abstract Simple equations are proposed for calculation of critical stress intensity factors by tests using double cantilever beam (DCB) and three-point end-notched flexure (3ENF). The calculation modes are named here as modes I and II and are based on the beam theory and 95 previously published data on the elasticity properties of woods. The validity of the data was examined on specimens of western hemlock wood with various crack lengths. The influence of the elastic properties is more significant on the stress intensity factor calculated in mode I than that calculated in mode II. Further work is needed, particularly for measuring the mode I stress intensity factor. However, it is obvious from the experiments with western hemlock that the critical stress intensity factors can be determined by the equations proposed here.

Author(s):  
R L Burguete ◽  
E A Patterson

Stress frozen photoelasticity has been used to model dovetail compressor blade fixings. During loading a known coefficient of friction was applied and the effect of the variation of this parameter on crack initiation and propagation was investigated. Data were recorded from the specimen using an automated computer aided polariscope based on the method of phase stepping. Isochromatic and isoclinic data were collected and used to determine the stress distribution, the stress intensity factor and the crack propagation direction. The method to predict the direction of crack propagation has been improved so that photoelastic data can be used reliably for this purpose. Three values of the coefficient of friction were used for two different dovetail geometries. It was found that the initial values of the mode II stress intensity factors were higher for a lower friction coefficient. An increase in crack length produced a corresponding decrease in the mode I stress intensity factor and a decrease in the mode II value. It was concluded that the coefficient of friction influenced crack growth at all stages of crack growth because it affects the relative levels of the mode I and mode II stress intensity factors. This has an effect on the direction of the maximum principal stress direction and so on the direction of crack propagation.


Author(s):  
K Sedighiani ◽  
J Mosayebnejad ◽  
M Mafi

In many previous investigations, the mode I stress intensity factor has been usedalone to analyse and predict the life of cracked cylindrical components. In this article, three-dimensional elastic finite element method was used to analyse semi-elliptical cracks located in the stress concentration area of a nozzle–vessel junction. Stress intensity factors and T-stresses were calculated for different geometrical configurations of a semi-elliptical crack and nozzle–vessel junction under different external loading conditions. The influence of these various parameters and loading conditions on both the stress intensity factors and T-stress is discussed. Itis shown that, for many cases, the mode II stress intensity factor and T-stress are not negligible compared to the mode I stress intensity factor.


Author(s):  
D. J. Shim ◽  
S. Tang ◽  
T. J. Kim ◽  
N. S. Huh

Stress intensity factor solutions are readily available for flaws found in pipe to pipe welds or shell to shell welds (i.e., circumferential/axial crack in cylinder). In some situations, flaws can be detected in locations where an appropriate crack model is not readily available. For instance, there are no practical stress intensity factor solutions for circular-arc cracks which can form in circular welds (e.g., nozzle to vessel shell welds and storage cask closure welds). In this paper, stress intensity factors for circular-arc cracks in finite plates were calculated using finite element analysis. As a first step, stress intensity factors for circular-arc through-wall crack under uniform tension and crack face pressure were calculated. These results were compared with the analytical solutions which showed reasonable agreement. Then, stress intensity factors were calculated for circular-arc semi-elliptical surface cracks under the lateral and crack face pressure loading conditions. Lastly, to investigate the applicability of straight crack solutions for circular-arc cracks, stress intensity factors for circular-arc and straight cracks (both through-wall and surface cracks) were compared.


Author(s):  
Mayumi Ochi ◽  
Kiminobu Hojo ◽  
Itaru Muroya ◽  
Kazuo Ogawa

Alloy 600 weld joints have potential for primary water stress corrosion cracks (PWSCC). At the present time it has been understood that PWSCC generates and propagates in the Alloy 600 base metal and the Alloy 600 weld metal and there has been no observation of cracking the stainless and the low alloy steel. For the life time evaluation of the pipes or components the crack extension analysis is required. To perform the axial crack extension analysis the stress intensity database or estimation equation corresponding to the extension crack shape is needed. From the PWSCC extension nature mentioned above, stress intensity factors of the conventional handbooks are not suitable because most of them assume a semi-elliptical crack and the maximum aspect ratio crack depth/crack half length is one (The evaluation in this paper had been performed before API 579-1/ASME FFS was published). Normally, with the advance of crack extension in the thickness direction at the weld joint, the crack aspect ratio exceeds one and the K-value of the conventional handbook can not be applied. Even if those equations are applied, the result would be overestimated. In this paper, considering characteristics of PWSCC’s extension behavior in the welding material, the axial crack was modeled in the FE model as a rectangular shape and the stress intensity factors at the deepest point were calculated with change of crack depth. From the database of the stress intensity factors, the simplified equation of stress intensity factor with parameter of radius/thickness and thickness/weld width was proposed.


Author(s):  
Daniel M. Blanks

An API 579-1/ASME FFS-1 Failure Assessment Diagram based Fitness-for-Service assessment was carried out on an embedded crack-like flaw found in a nozzle to shell weld in a pressure vessel. Stress intensity factors were initially calculated by utilizing stress results from a Finite Element Analysis (FEA) of an uncracked configuration, with the standard embedded crack stress intensity factor solution given in API 579-1/ASME FFS-1. Due to the complex nozzle geometry and flaw size, a second analysis was carried out, incorporating a crack into the FEA model, to calculate the stress intensity factors and evaluate if the standard solution could be applied to this geometry. A large difference in the resulting stress intensity factors was observed, with those calculated by the FEA with the crack incorporated into the model to be twice as high as those calculated by the standard solutions, indicating the standard embedded crack stress intensity factor solution may be non-conservative in this case. An investigation was carried out involving a number of studies to determine the cause of the difference. Beginning with an elliptical shaped embedded crack in a plate, the stress intensity factor calculated with an idealized 3D crack mesh agreed with the API 579-1/ASME FFS-1 solution. Examining other crack locations, and crack shapes, such as a constant depth embedded crack, revealed how the solution began to differ. The greatest difference was found when considering a crack mesh with a small component height (i.e. the distance measured perpendicular from the crack face to the top of the mesh). A close agreement was then found between the stress intensity factors calculated in the nozzle model and an idealized crack mesh with component heights representative of the true geometry. This revealed that reduced structural stiffness is a key factor in the calculation of the stress intensity factors for this geometry, due to the close proximity of the embedded crack to the inner surface of the nozzle. It was found that this reduction is potentially significant even with relatively small crack sizes. This paper details the investigation, and aims to provide the reader with an awareness of situations when the standard stress intensity factor solutions may no longer be valid, and offers general recommendations to consider when calculating stress intensity factors in these situations.


Author(s):  
Do-Jun Shim ◽  
Matthew Kerr ◽  
Steven Xu

Recent studies have shown that the crack growth of PWSCC is mainly driven by the weld residual stress (WRS) within the dissimilar metal weld. The existing stress intensity factor (K) solutions for surface cracks in pipe typically require a 4th order polynomial stress distribution through the pipe wall thickness. However, it is not always possible to accurately represent the through thickness WRS with a 4th order polynomial fit and it is necessary to investigate the effect of the WRS fitting on the calculated stress intensity factors. In this paper, two different methods were used to calculate the stress intensity factor for a semi-elliptical circumferential surface crack in a pipe under a given set of simulated WRS. The first method is the Universal Weight Function Method (UWFM) where the through thickness WRS distribution can be represented as a piece-wise cubic fit. In the second method, the through thickness WRS profiles are represented as a 4th order polynomial curve fit (both using the entire wall thickness data and only using data up to the crack-tip). In addition, three-dimensional finite element (FE) analyses (using the simulated weld residual stress) were conducted to serve as a reference solution. The results of this study demonstrate the potential sensitivity of stress intensity factors to 4th order polynomial fitting artifacts. The piece-wise WRS representations used in the UWFM was not sensitive to these fitting artifacts and the UWFM solutions were in good agreement with the FE results.


Holzforschung ◽  
2011 ◽  
Vol 65 (5) ◽  
Author(s):  
Hiroshi Yoshihara ◽  
Ami Usuki

Abstract The critical stress intensity factor of mode I (K Ic) obtained by compact tension (CT) tests of wood and medium-density fiberboard (MDF) was experimentally and numerically analyzed. A double cantilever beam (DCB) test was also conducted and the results were compared with those of the CT tests. Similar to the results of single-edge-notched bending (SENB) and single-edge-notched tension (SENT) tests previously conducted, the value of K Ic was obtained properly from the CT test when an additional crack length was taken into account.


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