Fracture Toughness Measurements in the Transition Region Using Sub-Size Precracked Charpy and Cylindrical Bar Specimens

Author(s):  
E Lucon ◽  
M Scibetta ◽  
R Chaouadi ◽  
E van Walle
Author(s):  
Michael Ford ◽  
Peter James

The need to predict changes in fracture toughness for materials where the tensile properties change through life, such as with irradiation, whilst accounting for geometric constraint effects, such as crack size, are clearly important. Currently one of the most likely approaches by which to develop such ability are through application of local approach models. These approaches appear to be sufficient in predicting lower shelf toughness under high constraint conditions, but may fail when attempting to predict toughness in the transition region, for low constraint geometries or for different irradiation states, when using the same parameters, making reliable predictions impossible. Cleavage toughness predictions in the transition regime are here made with a stochastic, Monte Carlo implementation of the recently proposed James-Ford-Jivkov model. This implementation is based around the creation of individual initiators following the experimentally observed distribution for specific reactor pressure vessel steel, and determining if these initiators form voids or cause cleavage failure using the model’s improved criterion for particle failure. This implementation has been presented previously in PVP2015-45905, where it was successfully applied across different constraint conditions; in the work presented here it is applied across different irradiation conditions for a second type of steel. The model predicts the fracture toughness in a large part of the transition region, demonstrates an ability to predict the irradiation shift and shows a level of scatter similar to that observed experimentally. All results presented, for a given material, are obtained without changes in the model parameters. This suggests that the model can be used predicatively for assessing toughness changes due to constraint-, irradiation- and temperature-driven plasticity changes.


Author(s):  
Michael Ford ◽  
Peter James

The need to predict changes in fracture toughness for materials where the tensile properties change through life, such as with irradiation, whilst accounting for geometric constraint effects, such as crack size, are clearly important. Currently one of the most likely approaches by which to develop such ability are through application of local approach models. These approaches appear to be sufficient in predicting lower shelf toughness under high constraint conditions, but may fail when attempting to predict toughness in the transition region or for low constraint geometries when using the same parameters, making predictions impossible. Cleavage toughness predictions in the transition regime that are then extended to low constraint conditions are here made with a stochastic, Monte Carlo implementation of the recently proposed James-Ford-Jivkov model. This implementation is based around the creation of individual initiators following the experimentally observed distribution for specific RPV steel, and determining if these initiators form voids or cause cleavage failure using the model’s improved criterion for particle failure. The model has shown to predict experimentally measured locations of cleavage initiators. Further, initial results from the Monte Carlo implementation of the model predicts the fracture toughness in a large part of the transition region, demonstrates an ability to predict the constraint shift and shows a level of scatter similar to that observed experimentally. All results presented, for a given material, are obtained without changes in the model parameters. This suggests that the model can be used predicatively for assessing toughness changes due to constraint- and temperature-driven plasticity changes.


Author(s):  
Xiaosheng Gao ◽  
Jason P. Petti ◽  
Robert H. Dodds

Transgranular cleavage fracture in the ductile-to-brittle transition region of ferritic steels often leads to spectacular and catastrophic failures of engineering structures. Due to the strongly stochastic effects of metallurgical scale inhomogenieties together with the nonlinear mechanical response from plastic deformation, the measured fracture toughness data exhibit a large degree of scatter and a strong dependence on constraint. This has stimulated an increasing amount of research over the past two decades, among which the Weibull stress model originally proposed by the Beremin group has gained much popularity. This model is based on weakest link statistics and provides a framework to quantify the relationship between macro and microscale driving forces for cleavage fracture. It has been successfully applied to predict constraint effects on cleavage fracture and on the scatter of macroscopic fracture toughness values. This paper provides a brief review of the research conducted by the authors in recent years to extend the engineering applicability of the Weibull stress model to predict cleavage fracture in ferritic steels. These recent efforts have introduced a threshold value in the Weibull stress model, introduced more robust calibration methods for determination of model parameters, predicted experimentally observed constraint effects, demonstrated temperature and loading rate effects on the model parameters, and expanded the original Beremin model to include the effects of microcrack nucleation.


Author(s):  
Anthony J. Horn ◽  
Thomas M. Axe

Charpy testing across a range of temperatures is a cost effective way to characterise the ductile-to-brittle transition region. It is often convenient to fit a curve to Charpy data through the transition region: a commonly used method is to use a continuous tan-h fit, a single mathematical expression that links lower shelf, transition region and ductile upper shelf behaviour in one continuous curve. Using this method, the temperature dependence of Charpy energy is a unique feature of each individual steel with some steels exhibiting steep transition curves and some shallow curves. In contrast to Charpy data, fracture toughness data are usually analysed by partitioning upper shelf and transition region data. The transition region data is generally accepted to fit a universal temperature dependence, the Master Curve, as proposed by Wallin [1] and standardised in ASTM E1921 [2]. Recent research on nuclear pressure vessel steels [3, 4] has indicated that when Charpy data is assessed using a similar method to that used for fracture toughness data, a common exponential temperature dependence is observed. This paper presents the current results from an on-going investigation aimed at assessing the effect of exponential curve fitting methods on a large dataset of Charpy V-notch energy data from Tata Steel. The Tata Steel data cover a wide range of parent plate steels. The results are compared to the recent studies on nuclear pressure vessel steels and a similar exponential temperature dependence is observed.


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