Driving Force Variation in Weld Pool Affected by Current Density and Flow Velocity of Gas Tungsten Arc Welding

2012 ◽  
Vol 132 (5) ◽  
pp. 486-492 ◽  
Author(s):  
Tadashi Sakai ◽  
Hiroyuki Taki ◽  
Toru Iwao ◽  
Shinichi Tashiro ◽  
Manabu Tanaka ◽  
...  
Author(s):  
G. Xu ◽  
J. Hu ◽  
H. L. Tsai

This article presents a three-dimensional (3D) mathematical model for the plasma arc in gas tungsten arc welding (GTAW). The velocity, pressure, temperature, electric potential, current density, and magnetic field of the plasma arc are calculated by solving the mass, momentum, and energy conservation equations coupled with electromagnetic equations. The predicted results were compared with the published experimental data and good agreements were achieved. This 3D model can be used to study a nonaxisymmetric arc that may be caused by the presence of nonaxisymmetric weld pools, joint configurations, and perturbations such as an external magnetic field. This study also provides a method to calculate 3D arc pressure, heat flux, and current density on the surface of the weld pool which, if coupled with a weld pool model, will become a complete model of GTAW.


Author(s):  
X. Yang ◽  
J. Hu ◽  
J. Pallis

This paper developed a mathematical model to simulate the transport phenomena in the arc plasma of a gas tungsten arc welding (GTAW) process. The arc model simulated the electromagnetic field in three regions — cathode, arc plasma, and anode; and heat transfer and fluid flow in the arc region. The temperature, velocity, pressure, current density and electromagnetic fields are explored in the arc plasma region to study the arc plasma characteristics. The distributions of heat flux, current density, arc pressure and plasma shear stress at the anode surface are obtained as boundary conditions for weld pool models. The predicted results are compared with published results. The developed arc model will be coupled with a weld pool model to study the interaction between arc plasma and weld pool.


2004 ◽  
Vol 9 (2) ◽  
pp. 163-168 ◽  
Author(s):  
B. Y. B. Yudodibroto ◽  
M. J. M. Hermans ◽  
Y. Hirata ◽  
G. den Ouden

2014 ◽  
Vol 592-594 ◽  
pp. 395-399
Author(s):  
A. Prabakaran ◽  
R. Sellamuthu ◽  
Sanjivi Arul

Gas Tungsten Arc Welding (GTAW) involves several process parameters. In Pulsed Current GTAW frequency of pulse and pulse to time ratio differentiates the characteristics of weld pool geometry of from GTAW. In the present work a simple heat transfer model for Pulsed Current GTA welding was developed and the weld pool dimensions were experimentally verified with AISI 1020 steel. Relationship between speed and pulsed current frequency on weld pool dimension was studied. Weld pool dimension of pulsed and non-pulsed GTAW is studied.


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