Managed Pressure Drilling and Underbalanced Drilling Compounded Role in Solving the Exploration and Appraisal Challenges of Biogenetic Gas Resources in the United Arab Emirates -Case Study

2021 ◽  
Author(s):  
Ahmed Al Mutawa ◽  
Ibrahim Hamdy ◽  
Eias Daban Al Shamisi ◽  
Bassem El Yossef ◽  
Mohamed Sameer Amin ◽  
...  

Abstract Biogenic gas resources have gathered importance recently due to its widespread availability, occurrence at geologically predictable circumstances, and existence at shallow depths. It is estimated that biogenic gas forms more than 20% of the global discovered reserves. However, the exploration and development of these unconventional resources come with numerous drilling and reservoir challenges. This paper showcases a novel approach used in the United Arab Emirates to overcome these challenges using managed pressure and underbalanced drilling. To tackle both reservoir and drilling challenges, a hybrid solution combining Underbalanced (UBD) and Managed Pressure Drilling (MPD) was applied. UBD was used to characterize the reservoir in terms of pressure and productivity index to ultimately enhance productivity by eliminating formation damage. MPD was used next to continue drilling through the problematic zone which had high instability due to the presence of highly sensitive salt, in addition to the presence of high pressure and loss zones. The fit for purpose hybrid application design allowed the operator to immediately switch between UBD and MPD conditions, as the well required with the same equipment. Three of the four targeted formations were in the 8 ½″ hole section, UBD was selected to drill the first reservoir formation which allowed pore pressure verification and avoided using excessive mud weight that was the culprit of many challenges like slow ROP, drilling fluid losses, bit balling, and fracking the formations. UBD has proved that mud weight can be reduced by 20%-30% comparing to conventional drilling. The second formation was a salt formation that has caused previously hole collapse and losses-kicks problems as heavy mud used to drill this salty formation. MPD used successfully drill this section by constant bottom hole pressure and lower mud weight as it was found from analyzing offset wells reports that hole collapse occurred at connections and pump off events. Constant Bottom Hole Pressure (CBHP) also eliminated tight spots and excessive reaming resulting in optimized drilling. The third formation used MPD as well to minimize overbalance pressure over previous sections while the fourth formation was drilled by UBD as it had a separate 6″ hole section as it formed an independent reservoir. The combined MPD and UBD approach eliminated most the NPT encountered in offset wells, enhanced Rate of Penetration (ROP) by 200% to 300% and slashed the well drilling time by 27 days.

2021 ◽  
Author(s):  
Harpreet Kaur Dalgit Singh ◽  
Bao Ta Quoc ◽  
Benny Benny ◽  
Ching Shearn Ho

Abstract With the many challenges associated with Deepwater Drilling, Managed Pressure Drilling has proven to be a very useful tool to mitigate many hurdles. Client approached Managed Pressure Drilling technology to drill Myanmar's first MPD well on a Deepwater exploration well. The well was drilled with a Below Tension Ring-Slim Rotating Control Device (BTR-S RCD) and Automated MPD Choke System installed on semi-submersible rig, Noble Clyde Boudreaux (NCB). The paper will detail MPD objectives, application and well challenges, in conjunction with pore pressure prediction to manage the bottom hole pressure to drill to well total depth safely and efficiently. This exploration well was drilled from a water depth of 590m from a Semisubmersible rig required MPD application for its exploratory drilling due to uncertainties of drilling window which contained a sharp pressure ramp, with a history of well bore ballooning there was high potential to encounter gas in the riser. The Deepwater MPD package integrated with the rig system, offered a safer approach to overcome the challenges by enhanced influx monitoring and applying surface back pressure (SBP) to adjust bottom hole pressures as required. Additionally, modified pore pressure hunting method was incorporated to the drilling operation to allow more accurate pore pressure prediction, which was then applied to determine the required SBP in order to maintain the desired minimum overbalance while drilling ahead. The closed loop MPD circulating system allowed to divert returns from the well, through MPD flow spool into MPD distribution manifold and MPD automated choke manifold system to the shakers and rig mud gas separator (MGS). The automated MPD system allows control and adjustments of surface back pressure to control bottom hole pressure. MPD technology was applied with minimal overbalance on drilling and connections while monitoring on background gases. A refined pore pressure hunting method was introduced with manipulation of applied surface back pressure to define this exploration well pore pressure and drilling window. The applied MPD Deepwater technique proved for cost efficiency and rig days to allow two deeper casing setting depths and eliminating requirement to run contingency liners. MPD system and equipment is proving to be a requirement for Deepwater drilling for optimizing drilling efficiency. This paper will also capture detailed lesson learned from the operations as part of continuous learning for improvement on Deepwater MPD drilling.


2021 ◽  
Author(s):  
Alexey Ruzhnikov ◽  
Edgar Echevarria

Abstract Carbonate formations around the world and specifically in a Middle East are prone to have total losses while drilling. And the nature of the losses often related to the highly fractured formations of the pay zone. When such fracture(s) is crossed by the wellbore the lost circulation initiated and led to a drilling without a return to a surface. To avoid undesired well control event or wellbore instability and to maintain the constant bottom hole pressure the mud cap drilling strategy often used as a preventative measure. The mud cap can be either the continuous or based on some volume or time interval, depends on the local practices or the policy of an operator. The mud cap flow rate as well as mud cap mud weight are often based on the best practices, not supported by an engineering study. To understand the behavior of the drilling fluid level in the annulus while drilling with total losses the drilling bottom hole assembly equipped with annular pressure while drilling tool was used. As the drilling required to use the continuous mud cap, then the specific guideline was developed on measurement of the bottom hole pressure and further conversion of it to the fluid level. The study was performed across pay zone with one or several loss circulation zones identified. As the result it was confirmed that the used mud cap flow rate had minor to none effect on the fluid level position in the annulus and that the bottom hole pressure remained the same. It showed as well that different loss zones are behaving in a different way, what can be considered as a factor affecting their ability to be sealed. The obtained knowledge and the information should help to understand better the loss circulation behavior as well be an important step toward development of the product which may cure the losses in high fractured carbonate formations. The results of the study can be implemented in any other project or a field.


Author(s):  
Liangjie Mao ◽  
Mingjie Cai ◽  
Qingyou Liu ◽  
Guorong Wang

This work aims to explore the dynamical well-killing process of a vertical H2S-containing natural gas well. A dynamical well-killing model considering an H2S solubility was established to simulate the overflow and well-killing process of a vertical H2S-containing natural gas well. The mass and momentum equations of the coupled model were solved using finite difference method, while the transient temperature prediction model was solved using finite volume method. The coupled model was validated by reproducing experimental data and field data of Well Tiandong #5. The effect of H2S content, mud displacement, drilling fluid density, and initial overflow volume on the dynamical well-killing process of an H2S-containing natural gas well were obtained and analyzed in this work. Results showed that H2S will gasify near wellhead during well killing when casing pressure decreases. To balance the bottom hole pressure, when H2S releases, the casing pressure increases as H2S content increases. As initial overflow volume increases, the annular temperature, annular pressure and the casing pressure increase significantly. When H2S gasifies, the casing pressure applied at wellhead should be higher at lower initial overflow volume to balance bottom hole pressure. In the well-killing process, the annular pressure and temperature decrease as drilling fluid density increases and a lower casing pressure is needed for balancing bottom hole pressure. The casing pressure is lower at a higher displacement for higher friction resistance. Besides, as well-killing displacement increases H2S will gasify at an earlier time. When drilling for H2S-containing natural gas well, early detection of gas kick should be more frequent to avoid severe overflow. Besides, higher displacement and density of drilling fluid should be considered to avoid stratum fracturing and prevent leakage accidents under the premise of meeting drilling requirements.


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