Numerical simulation of the mooring capacity comparison of the subsea suspended manifold with two mooring schemes

The next-generation underwater production system (NUPS) is based on the suspension cluster manifold (SCM) as a new conceptual scheme. SCM mooring stability is essential for establishing NUPS. Therefore, comparing the SCM mooring stability in different mooring systems is vital for evaluating system adaptability. This paper detailed two mooring schemes designed for the SCM, including the steel catenary riser (SCR) mooring system and the new steep wave (NSWR) mooring system. OrcaFlex software was used to establish the mooring system model, analyzing the static motion response of the SCM under the current and fluid density. Furthermore, the mooring system adaptability in the cluster wellhead layout was also evaluated and compared. The results showed that the maximum offset of the SCM with the SCR mooring system was within 2 m under the current, while the deflection of the SCM with the NSWR mooring system was within 1.5° in extreme fluid densities. Furthermore, the SCM with the SCR mooring system displayed superior station-keeping capability in the current, while the NSWR mooring system exhibited better stability when transporting extreme fluid densities and was more adaptable in cluster wellhead layouts.

Real-Time Wellbore Stability and Hole Quality Evaluation Using LWD Azimuthal Photoelectric Measurements

Horizontal and high-inclination deep wells are routinely drilled to enhance hydrocarbon recovery. To sustain production rates, these wells are generally designed to be drilled in the direction of minimum horizontal stress in strike slip stress regime to facilitate transverse fracture growth during fracturing operations. These wells can also cause wellbore instability challenges due to high stress concentration due to compressional or strike-slip stress regimes. Hence, apart from pre-drill wellbore stability analysis for an optimum mud weight design, it is important to continuously monitor wellbore instability indicators during drilling. With the advancements of logging-while-drilling (LWD) techniques, it is now possible to better assess wellbore stability during drilling and, if required, to take timely decisions and adjust mud weight to help mitigate drilling problems. The workflow for safely drilling deep horizontal wells starts with analyzing the subsurface stress regime using data from offset wells. Through a series of steps, data is integrated to develop a geomechanics model to select an optimum drilling-fluid density to maintain wellbore stability while minimizing the risks of differential sticking and mud losses. Due to potential lateral subsurface heterogeneity, continuous monitoring of drilling events and LWD measurements is required, to update and calibrate the pre-well model. LWD measurements have long been used primarily for petrophysical analysis and well placement in real time. The use of azimuthal measurements for real-time wellbore stability evaluation applications is a more recent innovation. Shallow formation density readings using azimuthal LWD measurements provide a 360° coverage of wellbore geometry, which can be effectively used to identify magnitude and orientation of borehole breakout at the wellbore wall. Conventional LWD tools also provide auxiliary azimuthal measurements, such as photoelectric (Pe) measurement, derived from the near detector of typical LWD density sensors. The Pe measurement, with a very shallow depth of investigation (DOI), is more sensitive to small changes in borehole shape compared with other measurements from the same sensor, particularly where a high contrast exists between drilling mud and formation Pe values. Having azimuthal measurements of both Pe and formation density while drilling facilitates better control on assess wellbore stability assessment in real time and make decisions on changes in mud density or drilling parameters to keep wellbore stable and avoid drilling problems. Time dependency of borehole breakout can also be evaluated using time-lapse data to enhance analysis and reduce uncertainty. Analyzing LWD density and Pe azimuthal data in real time has guided real-time decisions to optimize drilling fluid density while drilling. The fluid density indicated by the initial geo-mechanical analysis has been significantly adjusted, enabling safe drilling of deep horizontal wells by minimizing wellbore breakouts. Breakouts identified by LWD density and photoelectric measurements has been further verified using wireline six-arm caliper logs after drilling. Contrary to routinely used density image, this paper presents use of Pe image for evaluating wellbore stability and quality in real time, thereby improving drilling safety and completion of deep horizontal wells drilled in the minimum horizontal stress direction.

A Novel Method to Determine the Drilling Fluid Density for Gypsum-Salt Layer

The reservoir underneath the salt bed usually has high formation pressure and large production rate. However, downhole complexities such as wellbore shrinkage, stuck pipe, casing deformation and brine crystallization prone to occur in the drilling and completion of the salt bed. The drilling safety is affected and may lead to the failure of drilling to the target reservoir. The drilling fluid density is the key factor to maintain the salt bed’s wellbore stability. The in-situ stress of the composite salt bed (gypsum-salt -gypsum-salt-gypsum) is usually uneven distributed. Creep deformation and wellbore shrinkage affect each other within layers. The wellbore stability is difficult to maintain. Limited theorical reference existed for drilling fluid density selection to mitigate the borehole shrinkage in the composite gypsum-salt layers. This paper established a composite gypsum-salt model based on the rock mechanism and experiments, and a safe-drilling density selection layout is formed to solve the borehole shrinkage problem. This study provides fundamental basis for drilling fluid density selection for gypsum-salt layers. The experiment results show that, with the same drilling fluid density, the borehole shrinkage rate of the minimum horizontal in-situ stress azimuth is higher than that of the maximum horizontal in-situ stress azimuth. However, the borehole shrinkage rate of the gypsum layer is higher than salt layer. The hydration expansion of the gypsum is the dominant reason for the shrinkage of the composite salt-gypsum layer. In order to mitigate the borehole diameter reduction, the drilling fluid density is determined that can lower the creep rate less than 0.001, as a result, the borehole shrinkage of salt-gypsum layer is slowed. At the same time, it is necessary to improve the salinity, filter loss and plugging ability of the drilling fluid to inhibit the creep of the soft shale formation. The research results provide technical support for the safe drilling of composite salt-gypsum layers. This achievement has been applied to 135 wells in the Amu Darya, which completely solved the of wellbore shrinkage problem caused by salt rock creep. Complexities such as stuck string and well abandonment due to high-pressure brine crystallization are eliminated. The drilling cycle is shortened by 21% and the drilling costs is reduced by 15%.

Adjustment of drilling slurry density during transportation by Platform Supply Vessels

Annotation – The issues of maintaining the drilling fluid density during its transportation from shore to the oil drilling platform by the Platform Supply Vessels were considered. The research was carried out on the vessel of 5650 deadweight tons, which made 2 ... 2.5 day voyages from port to drilling platform with possible waiting for direct approach to the platform for 1 ... 1.5 days. The drilling fluid was transported in four tanks of equal-size, arranged in pairs on each side of the vessel. It was found that during this period of time there is a latent stratification of drilling fluid along the depth of cargo tank, causing stratification of its density. The density of the drilling fluid was measured at depths corresponding to 10, 50 and 90 % of the total tank depth. The drilling fluid density stratification is defined as the relative density change in the upper (at 10 % depth) and lower (at 90 % depth) parts of the cargo tank. The hydrometer was used to measure density, allowing measurements in the range of 650 ... 1630 kg/m3 with an accuracy of 1 kg/m3 while controlling the temperature. Density measurements were taken at 6-hour intervals. It has been experimentally proved that during the 48-hour transportation of the drilling fluid with the density of 1295 kg/m3, the density value at the indicated depths is 1163 and 1524 kg/m3 respectively, while the density stratification reaches 31 %. It is offered to prevent the density stratification by creating a forced X-shaped circulation of the drilling fluid between cargo tanks which stand side by side. It is offered to regulate and maintain automatically the drilling fluid density in the range of 2 ... 7 % by using programmable controllers. When the density stratification reaches 7 %, the controller switches on the circulation pumps and circulates the drilling fluid between tanks which stand side by side. This increases the drilling fluid uniformity and helps to reduce the density stratification along the depth of the cargo tank. The process of additional circulation of the drilling fluid is rationally ensured until the density stratification reaches a value of 2 %. Fulfilment of the above-mentioned conditions will ensure that the drilling fluid maintains its operational properties and the energy consumption associated with the additional operation of the circulation pumps is minimised.

Density Slopes in Variable Density Flow Modeling

Variable density flow (VDF) modeling is a valuable tool for assessing the potential impacts of global climate change and sea level rise on coastal aquifers. When using any of these modeling tools, a quantitative relationship is needed to compute the fluid density from salt concentration. A full understanding of the relationship between fluid density and solute concentration and the correct implementation of the equation of state are critical for variable density modeling. The works of Baxter and his colleagues in the early 20th century showed that fluid density could be linearly correlated to salt concentrations. A constant density slope of 0.7 is often assumed and applied. The assumption is reasonable when the salinity is less than 100‰. The density slope can also be defined from chloride concentration data with the assumption of a constant ratio (55%) between chloride and total dissolved solids (TDS). Field data from central Florida indicate that the chloride/TDS ratio can be as low as 5%. Therefore, TDS is the preferred water quality data for fluid density determination in variable density modeling. Other issues with density slope are also discussed, and some commonly used values of density slope are provided in this technical note.