Real-time Implementation of Digital Twin for Robot Based Production Line

2021 ◽  
Author(s):  
Rabiya Abbasi ◽  
Abraham Reyes Yanes ◽  
Emanuel Martinez Villanuera ◽  
Rafiq Ahmad
2020 ◽  
Vol 10 (18) ◽  
pp. 6578
Author(s):  
Roman Bambura ◽  
Marek Šolc ◽  
Miroslav Dado ◽  
Luboš Kotek

The digital twin (DT) is undergoing an increase in interest from both an academic and industrial perspective. Although many authors proposed and described various frameworks for DT implementation in the manufacturing industry context, there is an absence of real-life implementation studies reported in the available literature. The main aim of this paper is to demonstrate feasibility of the DT implementation under real conditions of a production plant that is specializing in manufacturing of the aluminum components for the automotive industry. The implementation framework of the DT for engine block manufacturing processes consists of three layers: physical layer, virtual layer and information-processing layer. A simulation model was created using the Tecnomatix Plant Simulation (TPS) software. In order to obtain real-time status data of the production line, programmable logic control (PLC) sensors were used for raw data acquisition. To increase production line productivity, the algorithm for bottlenecks detection was developed and implemented into the DT. Despite the fact that the implementation process is still under development and only partial results are presented in this paper, the DT seems to be a prospective real-time optimization tool for the industrial partner.


2021 ◽  
Vol 4 (2) ◽  
pp. 36
Author(s):  
Maulshree Singh ◽  
Evert Fuenmayor ◽  
Eoin Hinchy ◽  
Yuansong Qiao ◽  
Niall Murray ◽  
...  

Digital Twin (DT) refers to the virtual copy or model of any physical entity (physical twin) both of which are interconnected via exchange of data in real time. Conceptually, a DT mimics the state of its physical twin in real time and vice versa. Application of DT includes real-time monitoring, designing/planning, optimization, maintenance, remote access, etc. Its implementation is expected to grow exponentially in the coming decades. The advent of Industry 4.0 has brought complex industrial systems that are more autonomous, smart, and highly interconnected. These systems generate considerable amounts of data useful for several applications such as improving performance, predictive maintenance, training, etc. A sudden influx in the number of publications related to ‘Digital Twin’ has led to confusion between different terminologies related to the digitalization of industries. Another problem that has arisen due to the growing popularity of DT is a lack of consensus on the description of DT as well as so many different types of DT, which adds to the confusion. This paper intends to consolidate the different types of DT and different definitions of DT throughout the literature for easy identification of DT from the rest of the complimentary terms such as ‘product avatar’, ‘digital thread’, ‘digital model’, and ‘digital shadow’. The paper looks at the concept of DT since its inception to its predicted future to realize the value it can bring to certain sectors. Understanding the characteristics and types of DT while weighing its pros and cons is essential for any researcher, business, or sector before investing in the technology.


2020 ◽  
pp. 1-1
Author(s):  
Francisco Jose Lacueva-Perez ◽  
Setia Hermawati ◽  
Pedro Amoraga ◽  
Ricardo Salillas-Martinez ◽  
Rafael Del Hoyo Alonso ◽  
...  
Keyword(s):  

CIRP Annals ◽  
2017 ◽  
Vol 66 (1) ◽  
pp. 137-140 ◽  
Author(s):  
Rikard Söderberg ◽  
Kristina Wärmefjord ◽  
Johan S. Carlson ◽  
Lars Lindkvist

2015 ◽  
Vol 727-728 ◽  
pp. 804-808
Author(s):  
Jian Jun Cai ◽  
Jian Bing Han ◽  
Su Qin Qu

In order to solve the problem of the hand module’s online temperature measurement in Nitrile glove production line process, we have developed a set of moving objects or device used for online temperature measurement. The device is mounted infrared temperature sensor, by using PLC-controlled synchronous tracking technology it can track the hand module in the production line, so it can ensure the infrared temperature sensor and hand module synchronously measure its temperature correctly. By using configuration software kingview, we have developed mold temperature monitoring online measurement interface, real-time monitoring of the mold temperature opponents. After analysis of experimental results we concluded that the device work stable, acquisition of temperature reliably, so it has a promotional value.


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