scholarly journals Anaerobic treatment of chocolate-processing industry wastewater at different organic loading rates and temperatures

2019 ◽  
Vol 79 (12) ◽  
pp. 2251-2259 ◽  
Author(s):  
M. Esparza-Soto ◽  
A. Jacobo-López ◽  
M. Lucero-Chávez ◽  
C. Fall

Abstract The objective of the present study was to determine the optimum operating temperature of laboratory-scale upflow anaerobic sludge blanket (UASB) reactors during the treatment of a chocolate-processing industry wastewater at medium applied organic loading rates (OLRappl). Four UASB reactors were operated at different temperature (15, 20, 25 and 30 °C) and three OLRappl (2, 4 and 6 kg soluble chemical oxygen demand (CODs)/(m3 d)). The flowrate and the hydraulic retention time were constant (11.5 L/d and 6 h, respectively). The monitored parameters were pH, temperature, CODs, and total and volatile suspended solids. The CODs removal efficiency (RE) and biogas production rate (BPR) were calculated. The 15 °C UASB reactor had the lowest RE (39 to 78%) due to the low operating temperature. Regardless of the OLRappl, the RE of the 20, 25 and 30 °C reactors was high and similar to each other (between 88 and 94%). The BPR of the four UASB reactors had the same behaviour as the RE (BPR of 15 °C: 0.3 to 0.5 Lbiogas/(Lreactor d) (Lb/(Lr d)) and BPR of 20, 25 and 30 °C: 0.5 to 1.9 Lb/(Lr d)).

2002 ◽  
Vol 45 (10) ◽  
pp. 207-212 ◽  
Author(s):  
A. Palenzuela-Rollon ◽  
G. Zeeman ◽  
H.J. Lubberding ◽  
G. Lettinga ◽  
G.J. Alaerts

The performance of one-step UASB reactors treating fish processing wastewater of different lipid levels was determined using artificially generated influent simulating that of the canning of sardines and tuna. The organic loading rates (OLR) and the hydraulic retention times (HRT) were 5–8 g COD.L−1.d−1 and 11–12 hours, respectively. In treating a wastewater that contains 3–4 g.L−1 total COD of which 5–9% was lipids, the COD removal and conversion to methane were ca.78% and 61%, respectively. In treating a wastewater with a higher lipid content (ca. 47% of the total COD), the total COD removed and converted to methane were 92% and 47%, respectively. A considerable part of the influent total COD was removed via adsorption on reactor surfaces and sludge particles. The adsorption of lipids on sludge particles threatens the stability of the UASB operation. Thus, the performance of a first-step UASB reactor in removing suspended solids (SS) from a “high-lipid” wastewater was also determined in this study.


2012 ◽  
Vol 65 (2) ◽  
pp. 254-261 ◽  
Author(s):  
Rongjiu Shi ◽  
Ying Zhang ◽  
Weichao Yang ◽  
Hui Xu

The microbial community of a mesophilic lab-scale upflow anaerobic sludge blanket (UASB) reactor treating vitamin C biosynthesis wastewater at gradually elevated organic loading rates (OLRs) was characterized using 16S rDNA-based polymerase chain reaction-DGGE (denatured gradient gel electrophoresis) analysis. The DGGE fingerprints suggested that the elevated OLRs did not cause any significant changes in the microbial community. The predominant bacterial bands were affiliated with the Firmicutes (Clostridiales, four bands), Proteobacteria (Deltaproteobacteria, six bands), Bacteroidetes, and Synergistetes, respectively. All the archaeal bands were very similar to already known methanogenic species: Methanobacterium formicicum (two bands), Methanomethylovorans hollandica (one band) and Methanosaeta concilli (two bands), which belonged to the divisions Methanobacteria and Methanomicrobia, respectively.


2017 ◽  
Vol 76 (9) ◽  
pp. 2268-2279 ◽  
Author(s):  
Henrique Vieira de Mendonça ◽  
Jean Pierre Henry Balbaud Ometto ◽  
Marcelo Henrique Otenio ◽  
Alberto José Delgado dos Reis ◽  
Isabel Paula Ramos Marques

Abstract New data on biogas production and treatment of cattle wastewater were registered using an upflow anaerobic sludge blanket-anaerobic filter (UASB-AF) hybrid reactor under mesophilic temperature conditions (37 °C). The reactor was operated in semi-continuous mode with hydraulic retention times of 6, 5, 3 and 2 days and organic loading rates of 3.8, 4.6, 7.0 and 10.8 kg CODt m−3 d−1. Biogas volumes of 0.6–0.8 m3 m−3 d−1 (3.8–4.6 kg CODt m−3 d−1) and 1.2–1.4 m3 m−3 d−1 (7.0–10.8 kg CODt m−3 d−1), with methane concentrations between 69 and 75%, were attained. The removal of organic matter with values of 60–81% (CODt) and 51–75% (CODs) allowed methane yields of 0.155–0.183 m3 CH4 kg−1 CODt and 0.401–0.513 m3 CH4 kg−1 CODs to be obtained. Volatile solids were removed in 34 to 69%, with corresponding methane yields of 0.27 to 0.42 m3 CH4 kg−1 VSremoved. The good performance of the novel hybrid reactor was demonstrated by biogas outputs higher than reported previously in the literature, along with the quality of the gas obtained in the various experimental phases. The hybrid reactor investigated in this study presents comparative advantages, particularly in relation to conventional complete mixture units, considering economic factors such as energy consumption, reactor volume and installation area.


2001 ◽  
Vol 44 (4) ◽  
pp. 189-195 ◽  
Author(s):  
J. B. van Lier ◽  
P. N.L. Lens ◽  
L. W. Hulshoff Pol

Stringent environmental laws in Europe and Northern America lead to the development towards closure of the process water streams in pulp and paper mills. Application of a "zero-discharge" process is already a feasible option for the board and packaging paper industry, provided in-line treatment is applied. Concomitant energy conservation inside the mill results in process water temperatures of 50-60°C. Thermophilic anaerobic treatment complemented with appropriate post-treatment is considered as the most cost-effective solution to meet re-use criteria of the process water and to keep its temperature. In the proposed closed-cycle, the anaerobic treatment step removes the largest fraction of the biodegradable COD and eliminates “S” as H2S from the process stream, without the use of additional chemicals. The anaerobic step is regarded as the only possible location to bleed "S" from the process water cycle. In laboratory experiments, the effect of upward liquid velocity (Vupw) and the specific gas loading rate (Vgas) on the S removal capacity of thermophilic anaerobic bio-reactors was investigated. Acidifying, sulphate reducing sludge bed reactors were fed with partly acidified synthetic paper mill wastewater and were operated at 55°C and pH 6. The reactors were operated at organic loading rates up to 50 g COD.l−1.day−1 at COD/SO42- ratios of 10. The effect of Vupw was researched by comparing the performance of a UASB reactor operated at 1.0 m.h−1 and an EGSB reactor, operated at 6.8 m.h−1. The Vupw had a strong effect on the fermentation patterns. In the UASB reactor, acidification yielded H2, acetate and propionate, leading to an accumulation of reducing equivalents. These were partly disposed of by the production of n-butyrate and n-valerate from propionate. In the EGSB reactor net acetate consumption was observed as well as high volumetric gas (CO2 and CH4) production rates. The higher gas production rates in the EGSB reactor resulted in higher S-stripping efficiencies. The effect of Vgas was further researched by comparing 2 UASB reactors which were sparged with N2 gas at a specific gas loading rate of 30 m3.m−2.day−1. In contrast to the regular UASB reactors, the gas-supplied UASB showed a more stable performance when the organic loading rates were increased. Also, the H2S stripping efficiency was 3-4 times higher in the gas-supplied UASB, reaching values of 67%. Higher values were not obtained owing to the relatively poor sulphate reduction efficiencies.


2001 ◽  
Vol 44 (4) ◽  
pp. 79-82 ◽  
Author(s):  
L. F. Lopes ◽  
P. R. Koetz ◽  
M. S. Santos

Parboiled rice industry is one of main food industries in the south of Brazil. The main parts of the processing are the humidification and gelatinization of the grain. This procedure increases the productivity and nutritive and cooking values of the product. Some of these industries in the region utilize upflow anaerobic sludge blanket (UASB) reactors as a biological treatment for carbon removal. For nitrogen removal, the proposed system aims to eliminate an extra denitrification reactor, making this step in the top of the UASB, an anoxic zone of the reactor. Nitrification was performed in aerated mixed reactor of 3,6 L. A fraction of the NR was recycled in the top of UASB reactor above the sludge blanket. Recycled ratio varied from 0; 1:0.5; 1:1.0; to 1:1.5. The maximum removal efficiency of NTK was 80%. The results confirm the viability of the proposed system for denitrification.


2011 ◽  
Vol 64 (8) ◽  
pp. 1629-1635 ◽  
Author(s):  
M. Esparza Soto ◽  
C. Solís Morelos ◽  
J. J. Hernández Torres

The aim of this work was to evaluate the performance of a pilot-scale upflow anaerobic sludge blanket (UASB) reactor during the treatment of cereal-processing industry wastewater under low-temperature conditions (17 °C) for more than 300 days. The applied organic loading rate (OLRappl) was gradually increased from 4 to 6 and 8 kg CODsol/m3d by increasing the influent soluble chemical oxygen demand (CODsol), while keeping the hydraulic retention time constant (5.2 h). The removal efficiency was high (82 to 92%) and slightly decreased after increasing the influent CODsol and the OLRappl. The highest removed organic loading rate (OLRrem) was reached when the UASB reactor was operated at 8 kg CODsol/m3d and it was two times higher than that obtained for an OLRappl of 4 kg CODsol/m3d. Some disturbances were observed during the experimentation. The formation of biogas pockets in the sludge bed significantly complicated the biogas production quantification, but did not affect the reactor performance. The volatile fatty acids in the effluent were low, but increased as the OLRappl increased, which caused an increment of the effluent CODsol. Anaerobic treatment at low temperature was a good option for the biological pre-treatment of cereal processing industry wastewater.


2015 ◽  
Vol 72 (11) ◽  
pp. 2034-2044 ◽  
Author(s):  
Rosa Elena Yaya Beas ◽  
Katarzyna Kujawa-Roeleveld ◽  
Jules B. van Lier ◽  
Grietje Zeeman

This research was conducted to study the faecal coliforms removal capacity of downflow hanging sponge (DHS) reactors as a post-treatment for an upflow anaerobic sludge blanket (UASB) reactor. Three long-term continuous laboratory-scale DHS reactors, i.e. a reactor with cube type sponges without recirculation, a similar one with recirculation and a reactor with curtain type sponges, were studied. The porosities of the applied medium were 91%, 87% and 47% respectively. The organic loading rates were 0.86 kgCOD m−3 d−1, 0.53 kgCOD m−3 d−1 and 0.24 kgCOD m−3 d−1 correspondingly at hydraulic loading rates of 1.92 m3 m−2 d−1, 2.97 m3 m−2 d−1 and 1.32 m3 m−2 d−1, respectively (COD: chemical oxygen demand). The corresponding averages for faecal coliform removal were 99.997%, 99.919% and 92.121% respectively. The 1989 WHO guidelines standards, in terms of faecal coliform content for unrestricted irrigation (category A), was achieved with the effluent of the cube type DHS (G1) without recirculation. Restricted irrigation, category B and C, is assigned to the effluent of the cube type with recirculation and the curtain type, respectively. Particularly for organic compounds, the effluent of evaluated DHS reactors complies with USEPA standards for irrigation of so called non-food crops like pasture for milking animals, fodder, fibre, and seed crops.


2011 ◽  
Vol 71-78 ◽  
pp. 2103-2106
Author(s):  
Ming Yue Zheng ◽  
Ming Xia Zheng ◽  
Kai Jun Wang ◽  
Hai Yan

The performance of upflow anaerobic sludge blanket (UASB) fed with three metabolic intermediate (acetate, ethanol, and propionate) respectively was studied. The degradation of metabolic intermediate were investigated to discuss the reason for propionate inhibition problem in anaerobic treatment. The hydraulic retention time (HRT) in the reactors started with 8.0h.The yield rate of biogas were 237ml/gCOD, 242ml/gCOD, 218ml/gCOD for acetate, ethanol and propionate, respectively when finishing start-up under OLR of 5.0 kgCOD/(m3·d) (HRT=9.6h).The HRT remained constant 9.6h,and the substrate concentration was gradually increased from 1,000 to 16,000mg/L as COD,and the organic loading rates(OLR) was from 3.0 to 40.0 kgCOD/(m3·d).The maximum propionate concentration was 41.6 gHPr-COD/L at the organic loading rate of 43.9 kgCOD/(m3·d) (HRT, 9.6h) as well as acetate and ethanol.


2013 ◽  
Vol 67 (6) ◽  
pp. 1353-1361 ◽  
Author(s):  
M. Esparza-Soto ◽  
O. Arzate-Archundia ◽  
C. Solís-Morelos ◽  
C. Fall

The aim of this work was to evaluate the performance of a 244-L pilot-scale upflow anaerobic sludge blanket (UASB) reactor during the treatment of chocolate-processing industry wastewater under low-temperature conditions (18 ± 0.6 °C) for approximately 250 d. The applied organic loading rate (OLR) was varied between 4 and 7 kg/m3/d by varying the influent soluble chemical oxygen demand (CODsol), while keeping the hydraulic retention time constant (6.4 ± 0.3 h). The CODsol removal efficiency was low (59–78%). The measured biogas production increased from 240 ± 54 to 431 ± 61 L/d during the experiments. A significant linear correlation between the measured biogas production and removed OLR indicated that 81.69 L of biogas were produced per kg/m3 of CODsol removed. Low average reactor volatile suspended solids (VSS) (2,700–4,800 mg/L) and high effluent VSS (177–313 mg/L) were derived in a short sludge retention time (SRT) (4.9 d). The calculated SRT was shorter than those reported in the literature, but did not affect the reactor's performance. Average sludge yield was 0.20 kg-VSS/kg-CODsol. The low-temperature anaerobic treatment was a good option for the pre-treatment of chocolate-processing industry wastewater.


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