Development of a technology for obtaining direct reduction iron from titanium-magnetite ores, which will be the main ore base of the Ural ferrous metallurgy in the future, is one of the urgent tasks of metallurgical science. The world and domestic experience of the development of direct iron reduction processes, which are the most environmentally friendly of all existing methods of obtaining iron from ore considered. It was shown that the technology of metallization of iron ore materials in the Midrex shaft furnace has received the most widespread application. It is noted that the accumulated experience of using Midrex technology in Russian Federation will allow increasing the production of metallurgical raw materials with a reduced carbon footprint. An algorithm and a block diagram for calculating technical and economic indicators of the metallization process for the Midrex process shaft furnace are described. A methodology for calculating material and thermal balance of the Midrex process has been developed, taking into account the use of iron ore raw materials containing vanadium and titanium in the charge. On its basis, an algorithm was developed and a mathematical model of the metallization process was implemented, calculations of the metallization process of titanium-magnetite pellets obtained from the ores of the Kachkanar deposit in the Midrex mine furnace were performed. A comparison of the indicators of the metallization process of titanomagnetite pellets carried out in the shaft furnace of JSC “OEMK named after A.A. Ugarov” and obtained using the created software product showed satisfactory convergence of the results.
Mathematical Model of the Shaft Furnace for Reduction of Iron-Ore Pellet