direct reduction
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JOM ◽  
2022 ◽  
Author(s):  
Dingzheng Wang ◽  
Deqing Zhu ◽  
Jian Pan ◽  
Zhengqi Guo ◽  
Congcong Yang ◽  
...  

Author(s):  
Kun Li ◽  
Shuyu Chen ◽  
Xuefeng Zhu ◽  
Huahua Fan ◽  
Li Zhang ◽  
...  

Chemical reaction-guided supramolecular gelation has been attracting attentions due to its dynamic response and adaptation. We demonstrated here that direct reduction of the C=N bond to a C-N bond by...


Author(s):  
Thomas Wolfinger ◽  
Daniel Spreitzer ◽  
Heng Zheng ◽  
Johannes Schenk

AbstractThe reduction behavior of raw and prior-oxidized magnetite iron ore ultra-fines with hydrogen was investigated. Reduction tests were conducted with a thermogravimetric analyzer in a temperature range from 873 K to 1098 K at 1.1 bar absolute, using hydrogen as reducing gas. The experimental results show that a prior oxidation of the magnetite has a positive effect on the reduction behavior because of changing morphology. The apparent activation energies show a turnaround to negative values, depending on the prior oxidation and degree of reduction. A multi-step kinetic analysis based on the model developed by Johnson–Mehl–Avrami was used to reveal the limiting mechanism during reduction. At 873 K and 948 K, the reduction at the initial stage is controlled by nucleation and chemical reaction and in the final stage by nucleation only, for both raw and pre-oxidized magnetites. At higher temperatures, 1023 K and 1098 K, the reduction of raw magnetite is mainly controlled by diffusion. This changes for pre-oxidized magnetite to a mixed controlled mechanism at the initial stage. Processing magnetite iron ore ultra-fines with a hydrogen-based direct reduction technology, lower reduction temperatures and a prior oxidation are recommended, whereby a high degree of oxidation is not necessary.


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8349
Author(s):  
Alla Toktarova ◽  
Lisa Göransson ◽  
Filip Johnsson

In Europe, electrification is considered a key option to obtain a cleaner production of steel at the same time as the electricity system production portfolio is expected to consist of an increasing share of varying renewable electricity (VRE) generation, mainly in the form of solar PV and wind power. We investigate cost-efficient designs of hydrogen-based steelmaking in electricity systems dominated by VRE. We develop and apply a linear cost-minimization model with an hourly time resolution, which determines cost-optimal operation and sizing of the units in hydrogen-based steelmaking including an electrolyser, direct reduction shaft, electric arc furnace, as well as storage for hydrogen and hot-briquetted iron pellets. We show that the electricity price following steelmaking leads to savings in running costs but to increased capital cost due to investments in the overcapacity of steel production units and storage units for hydrogen and hot-briquetted iron pellets. For two VRE-dominated regions, we show that the electricity price following steel production reduces the total steel production cost by 23% and 17%, respectively, as compared to continuous steel production at a constant level. We also show that the cost-optimal design of the steelmaking process is dependent upon the electricity system mix.


2021 ◽  
Author(s):  
Sepehr Ghazinoory ◽  
Mehdi Fatemi ◽  
Abolfazl Adab

Abstract Iran has a great advantage in the development of the steel industry due to its access to mineral resources and energy, extensive consumer market, and low-cost labor. In this article, the Iranian steel value chain in 2014-2016 is studied using the value chain analysis and material flow analysis. Accordingly, based on the statistics related to the input and output of each echelon in the chain, the material flow is analyzed throughout the value chain. Then the total added value from the chain, the share of different stages, and the various costs in each echelon are calculated. According to the research findings, weakness in the development of transportation infrastructure and poor geographical distribution of value chain units has led to the deviation of production from nominal capacity and frequent imports/exports throughout the chain. On the other hand, the upstream industries have a permanent advantage that deeply roots in easy access to the minerals and lower costs in transportation and energy. Finally, the pricing of intermediate products based on the ratio of steel ingot prices is criticized, while wage conversion and commodity purification contracts are proposed as possible solutions for the reduction of overhead costs.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1953
Author(s):  
Thibault Quatravaux ◽  
Jose Barros ◽  
Pascal Gardin ◽  
Gabriel Lucena

The blast-furnace operating diagram proposed by Rist was revised to direct reduction and was specifically applied to the Midrex NGTM process. The use of this graphical tool in the study of an industrial process highlighted the staggered nature of the reduction in the shaft furnace with, in particular, the existence of a prereduction zone in the upper part where metallization is thermodynamically impossible. A sensitivity study also showed the impact of the in situ reforming rate on the ability of the gas to completely reduce iron oxides. Finally, we graphically defined the minimum quality required for the top gas to produce direct-reduced iron.


Crystals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1504
Author(s):  
Tlotlo Solomon Gabasiane ◽  
Gwiranai Danha ◽  
Tirivaviri A. Mamvura ◽  
Tebogo Mashifana ◽  
Godfrey Dzinomwa

Copper slag is generated when copper and nickel ores are recovered from their parent ores using a pyrometallurgical process, and these ores usually contain other elements which include iron, cobalt, silica, and alumina. Slag is a major problem in the metallurgical industries as it is dumped into heaps which have accumulated into millions of tons over the years. Moreover, they pose a danger to the environment as they occupy vacant land (space problems). Over the past few years, studies have been conducted to investigate the copper slag-producing outlets to learn their behavior, as well as properties of slag, to have the knowledge of how to better reuse and recycle copper slag. This review article provides the environmental and socioeconomic impacts of slag, as well as a characterization of copper slag, with the aim of reusing and recycling the slag to benefit the environment and economy. Recycling methods are considered an attractive technological pathway for reducing waste and greenhouse gas emissions, as well as promoting the concept of circular economy through the utilization of waste. These metal elements have value depending on their characteristics; hence, copper slag is considered as a secondary source of valuable metals. Some of the pyrometallurgical and hydrometallurgical processes to consider are physical separation, magnetic separation, flotation, leaching, and direct reduction roasting of iron (DRI). Some of the possible metals that can be recovered from the copper slag include Cu, Fe, Ni, Co, and Ag (precious metals).


2021 ◽  
Vol 74 (4) ◽  
pp. 451-461
Author(s):  
Jean Philippe Santos Gherardi de Alencar ◽  
Bruno Amaral Pereira ◽  
José Adilson de Castro ◽  
Valdirene Gonzaga de Resende ◽  
Wander Luiz Vasconcelos

2021 ◽  
Vol 12 ◽  
Author(s):  
Chen Xia ◽  
Zhanqiu Dai ◽  
Yongming Jin ◽  
Pengfei Chen

Mesenchymal stem cell-derived exosomes have been under investigation as potential treatments for a diverse range of diseases, and many animal and clinical trials have achieved encouraging results. However, it is well known that the biological activity of the exosomes is key to their therapeutic properties; however, till date, it has not been completely understood. Previous studies have provided different explanations of therapeutic mechanisms of the exosomes, including anti-inflammatory, immunomodulatory, and anti-aging mechanisms. The pathological effects of oxidative stress often include organ damage, inflammation, and disorders of material and energy metabolism. The evidence gathered from research involving animal models indicates that exosomes have antioxidant properties, which can also explain their anti-inflammatory and cytoprotective effects. In this study, we have summarized the antioxidant effects of exosomes in in vivo and in vitro models, and have evaluated the anti-oxidant mechanisms of exosomes by demonstrating a direct reduction in excessive reactive oxygen species (ROS), promotion of intracellular defence of anti-oxidative stress, immunomodulation by inhibiting excess ROS, and alteration of mitochondrial performance. Exosomes exert their cytoprotective and anti-inflammatory properties by regulating the redox environment and oxidative stress, which explains the therapeutic effects of exosomes in a variety of diseases, mechanisms that can be well preserved among different species.


Small ◽  
2021 ◽  
pp. 2104204
Author(s):  
Maxime Gayrard ◽  
Francois Chancerel ◽  
Maria Letizia De Marco ◽  
Denys Naumenko ◽  
Cédric Boissière ◽  
...  

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