DEVELOPMENT AND PERFORMANCE EVALUATION OF MAGNETIC ABRASIVE FINISHING SETUP FOR THICK CYLINDERS

Author(s):  
GANDHI GURSHARAN SINGH ◽  
SINGH LAKHVIR ◽  
◽  
2006 ◽  
Vol 304-305 ◽  
pp. 384-388
Author(s):  
Shu Ren Zhang ◽  
W.N. Liu

Magnetic Abrasive Finishing (MAF) is relatively a new finishing technique that employs the magnetic force for finishing. In the paper, finishing mechanism of MAF is studied and four self-sharpening modes of abrasive particles are put forward. With the cylindrical magnetic abrasive apparatus designed and made by the author, a series of experiments on finishing the cylindrical surfaces of nonferromagnetic materials and ferromagnetic materials are carried out. The influence of technical parameters (finishing speed, feed speed, finishing time and so on) on finishing performance is analyzed. Choosing the optimized technical parameters, , the surface roughness of ferromagnetic materials changes from Ra 0.825µm to Ra 0.045µm after the 12-minute finishing experiment; the surface roughness of nonferromagnetic materials changes from Ra 0.434µm to Ra 0.096µm after the 20-minute finishing experiment.


2007 ◽  
Vol 24-25 ◽  
pp. 29-38 ◽  
Author(s):  
S.R. Jo ◽  
S.L. Ko ◽  
Yuri M. Baron

The sharp burrs produced by plastic deformation during machining of the precision components deteriorates the precision and performance of a machine. Thus, effective removal of the burrs may improve productivity and performance of the machinery. This study was conducted based on the experiment to remove fine burrs produced during machining process using the magnetic abrasive finishing method. The magnetic abrasive finishing using the abrasive feature of an abrasive and the magnetic nature of iron is an abrasive method to brush the burrs with iron powder that has a cohesive power due to the line of induction. The purpose of this study is to remove the burrs at intersecting holes which are difficult to access with tools, using the magnetic abrasive finishing method. Special tool is designed for deburring micro burr at intersecting holes. To find the proper deburring condition, gap distance, rotational speed of inductor, components of powder and effect of coolant are analyzed.


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