Study on stress testing of ferromagnetic materials based on magnetic anisotropy

The stress testing and evaluation of ferromagnetic materials that are widely applied in engineering has always been a focus of, and presented difficulties for, non-destructive testing. As there is still no effective method for detecting the stress of ferromagnetic materials, this paper puts forward the idea of applying the magnetic anisotropy method based on the inverse magnetostriction effect in stress testing of ferromagnetic materials. According to the principle of the magnetic anisotropy method, this paper discusses the development of Mn-Zn ferrite probes of three different structures, the construction of a magnetic anisotropy testing system comprising an excitation system, a signal collecting system and a signal processing system and the way in which a testing experiment was conducted on a 16MnR steel plate specimen under different conditions of stress, frequency and excitation voltage. All three types of probe can effectively determine the stress location of the specimen and present different phenomena and characteristics of the test. According to the experiment, significant correlation is seen between the stress and the magnetic signal, which provides a new idea for stress testing of ferromagnetic materials.

Robust Dirac spin gapless semiconductors in a two-dimensional oxalate based organic Honeycomb-Kagome lattice

Two-dimensional (2D) ferromagnetic materials with intrinsic and robust spin-polarized Dirac cone are of great interest to explore exciting physics and to realize spintronic devices. Using comprehensive ab initio calculations, herein...

Coercive force of double layer ferromagnetic materials

Peculiarities of the coercive force (CF) measuring of inhomogeneous ferromagnetic materials, in particular layered ones, are considered. The concept of effective CF of layered ferromagnetic materials is introduced. The analysis of the magnetic fluxes distribution in a double layer ferro-magnetic material during its reversal magnetization by an attachable transducer with a U-shaped core made of soft magnetic material is carried out. An analytical expression of the effective CF for such class of materials for the case of the same layers’ thickness and linear approximation of their demagnetization curves is obtained. It was found that the effective CF of a double layer ferromagnetic material is determined not only by the CF of its individual layers, but also by the values of their residual induction. Experimental verification of the obtained results was performed on experimental samples, which were collected from steel 08kp (sample # 1) and steel St3 (sample # 2) plates. Each of the samples was a stack of 6 plates each measuring 87×50×1 mm. With tight compression of the plates and complete elimination of the gaps between them, these samples can be considered as single layer ferromagnetic structures with a thickness of 6 mm. To model a double layer ferromagnetic material with the same layer thickness, sample № 3 was used. Its the upper part consisted of the three steel 08kp plates and the lower part – of the three steel St3 plates. To measure the magnetic parameters of these samples the KRM-Ts-MA type magnetic analyzer was used. The device permit to measure the CF, residual induction and other parameters of the hysteresis loops of ferromagnetic materials in the closed magnetic circuit by attachable type transducers with U-shaped core. The transducer used with the magnetic analyzer during the experiments had poles with an area of 16×32 mm and the distance between the edges of the poles: inner – 32 mm, outer – 64 mm. It is shown that the discrepancy between the calculated value of the effective CF of the double layer ferromagnetic material (sample # 3) from steel 08kp and St3 according to the obtained expression and the measurement results is about 3%. This confirms the adequacy of the proposed model of reversal magnetization of double layer ferromagnetic material and the correctness of analytical calculations.

A nonlinear magneto-elastoplastic coupling model based on Jiles-Atherton theory of ferromagnetic materials

As seen in the Jiles-Atherton (J-A) model and its modified form, the linear relationship between the magnetization coefficient and the stress deviates significantly from the experimental results. It is required to introduce many parameters that are difficult to obtain or unknown to describe the effect of elastoplastic deformation on magnetization or hysteresis, such as shape coefficient, pinning coefficient, and molecular field coefficient. In this paper, a new nonlinear magneto-elastoplastic model for ferromagnetic materials is established based on the magneto-mechanical coupling effect, and both the sixth-order term of magnetization and the nonlinear equation of the magnetization coefficient are introduced into the magnetostriction equation. In the models established in this paper, the elastoplastic deformation equivalent magnetic field is introduced into the effective magnetic field, and the Frohlich-Kennelly equation is used to describe the anhysteretic magnetization. After comparing the prediction results of different models with the available experimental results, it is observed that the proposed model in this paper exhibits superior prediction ability for magnetostrictive strain, magnetization, and hysteresis phenomena under different stresses. This paper has also analyzed the mechanism of the effect of elasto-plastic loading and residual plastic deformation on the hysteresis in different models as well as the differences between them. The determination coefficient of the proposed model in this paper is closer to 1 that is better than the existing models, indicating that it has a better fitting effect and is of great significance to the development of quantitative nondestructive testing technology.

Induction Heating for Variably Sized Ferrous and Non-Ferrous Materials through Load Modulation

Induction heating (IH) is a process of heating the electrically conducting materials especially ferromagnetic materials with the help of electromagnetic induction through generating heat in an object by eddy currents. A well-entrenched way of IH is to design a heating system pertaining to the usage of ferromagnetic materials such as stainless steel, iron, etc., which restricts the end user’s choice of using utensils made of ferromagnetic only. This research article proposes a new scheme of induction heating that is equally effective for heating ferromagnetic and non-ferromagnetic materials such as aluminium and copper. This is achieved by having a competent IH system that embodies a series resonant inverter and controller where a competent flexible load modulation (FLM) is deployed. FLM facilitates change in operating frequency in accordance with the type of material chosen for heating. The recent attempts by researchers on all metal IH have not addressed much on the variable shapes and sizes of the material, whereas this research attempts to address that issue as well. The proposed induction heating system is verified for a 2 kW system and is compatible with both industrial and domestic applications.