The Process Capability Analysis to Assess Capacity of a Cleaning Liquid Product with Asymmetric Tolerances

2020 ◽  
Vol 38 (6A) ◽  
pp. 910-916
Author(s):  
Sohaib Khlil ◽  
Huthaifa Al-Khazraji ◽  
Zina Alabacy
Keyword(s):  
Control Charts ◽  
Liquid Product ◽  
Process Capability ◽  
Process Capability Indices ◽  
Filling Process ◽  
Control Engineering ◽  
Normal Probability ◽  
Capability Indices ◽  
Capability Analysis ◽  
Asymmetric Tolerances

Process capability indices are a powerful tool used by quality control engineering to measure the degree to which the process is or is not meeting the requirements. This paper studies the application of process capability indices in the evaluation of a process with asymmetric tolerances. The analyzed collected data of the cleaning liquid “Zahi”, was used to investigate the ability of the filling process to meet the requested specifications. Matlab software was used to plot control charts, normal probability, and histogram of the data gathered from the production line and further performed statistical calculations. It was observed from the control charts that the filling process is under control. In addition, it was revealed by the process capability indices that the process of filling the cleaning liquid bottle is not fitted with the target value but it is adequate.

scholarly journals Indian Food Specialties Limited

2002 ◽  
Vol 27 (1) ◽  
pp. 55-68
Author(s):  
Satish Y Deodhar ◽  
Devanath Tirupati
Keyword(s):  
Quality Control ◽  
Control Charts ◽  
Hazard Analysis ◽  
Process Capability ◽  
Process Capability Indices ◽  
Market Conditions ◽  
Quality Control Charts ◽  
Critical Control Points ◽  
Capability Indices ◽  
Indian Food

Indian Food Specialties Limited (IFS) introduced tools of food quality management in May 2000 in response to changing market conditions and poor profitability. Spoilage in the production process was very high and the company had incurred losses for three successive years starting from 1996-97. The company addressed quality concerns by introducing management tools such as quality control charts and process capability indices, and was considering implementation of a food safety system called Hazard Analysis and Critical Control Points (HACCP). The case describes the changing market conditions and the company's response to improving quality, and provides a learning exercise on quality control charts, process capability indices, and HACCP.

scholarly journals Combining Capability Indices and Control Charts in the Process and Analytical Method Control Strategy

2020 ◽  
Author(s):  
Alexis Oliva ◽  
Matías Llabrés
Keyword(s):  
Control Strategy ◽  
Analytical Method ◽  
Control Charts ◽  
Process Capability ◽  
Real Data ◽  
Process Capability Indices ◽  
Specification Limits ◽  
Capability Indices ◽  
And Control ◽  
Control Limits

Different control charts in combination with the process capability indices, Cp, Cpm and Cpk, as part of the control strategy, were evaluated, since both are key elements in determining whether the method or process is reliable for its purpose. All these aspects were analyzed using real data from unitary processes and analytical methods. The traditional x-chart and moving range chart confirmed both analytical method and process are in control and stable and therefore, the process capability indices can be computed. We applied different criteria to establish the specification limits (i.e., analyst/customer requirements) for fixed method or process performance (i.e., process or method requirements). The unitary process does not satisfy the minimum capability requirements for Cp and Cpk indices when the specification limit and control limits are equal in breath. Therefore, the process needs to be revised; especially, a greater control in the process variation is necessary. For the analytical method, the Cpm and Cpk indices were computed. The obtained results were similar in both cases. For example, if the specification limits are set at ±3% of the target value, the method is considered “satisfactory” (1.22<Cpm<1.50) and no further stringent precision control is required.

scholarly journals CAPABILITY INDICES FOR CONTROL CHARTS BASED ON REGRESSION MODELS

2015 ◽  
Vol 12 (2) ◽  
pp. 234
Author(s):  
Fernanda Siqueira Souza ◽  
Danilo Cuzzuol Pedrini ◽  
Carla Schwengber Ten Caten
Keyword(s):  
Quality Improvement ◽  
Control Charts ◽  
Regression Models ◽  
Process Capability ◽  
Process Capability Analysis ◽  
Capability Indices ◽  
Capability Analysis ◽  
Simulated Process

Process capability analysis is extremely important for optimization and quality improvement. It verifies whether the process under analysis is capable of producing items within engineering and customers’ specifications. The use of capability indices when assumptions are not satisfied leads to erroneous conclusions, compromising the study and analysis of the process, jeopardizing the fulfillment of requirements from management or external customers. Aiming at filling a gap identified in the literature, the main contributions of this work are: (i) proposition of capability indices for processes monitored through control charts based on regression models, for symmetric and asymmetric specifications; and (ii) comparison of the proposed indices with traditional capability indices through a simulated process.

scholarly journals Concept of process capability indices as a tool for process performance measures and its pharmaceutical application

2020 ◽  
Vol 10 (5) ◽  
pp. 333-344
Author(s):  
Abikesh Prasada Kumar Mahapatra ◽  
Jianwu Song ◽  
Zhibo Shao ◽  
Tang Dong ◽  
Zihong Gong ◽  
...  
Keyword(s):  
Control Charts ◽  
Manufacturing Industry ◽  
Drug Product ◽  
Control Process ◽  
Process Capability ◽  
Process Capability Indices ◽  
Process Performance ◽  
Process Robustness ◽  
Capability Indices ◽  
Pharmaceutical Industries

The main objective of the present study is to present the concept of process capability and to focus its significance in pharmaceutical industries. From a practical view point, the control charts (such as X and R hart) sometimes are not convenient summary statistics when hundreds of characteristics in a plant or supply base are considered. In many situations, capability indices can be used to relate the process parameters. The resulting indices are unit less and provide a common, easily understood language for quantifying the performance of a process. Process capability indices (PCIs) are powerful means of studying the process ability for manufacturing a product that meets specifications. Several capability indices including Cp, Cpu, Cpl and Cpk have been widely used in manufacturing industry to provide common quantitative measures on process potential and performance. The formulas for these indices are easily understood and can be directly implemented. A process capability analysis compares the distribution of output from an in-control process to its specifications limits to determine the consistency with which the specifications can be met. The process capability is also having a significant role in pharmaceutical industry. Process capability indices can be a powerful tool by which to ensure drug product quality and process robustness. Determining process capability provides far more insight into any pharmaceutical process performance than simply computing the percentage of batches that pass or fail each year. Keywords: Process capability; Cp/Cpk; Pp/Ppk; Pharmaceutical quality, process robustness, specification

scholarly journals Analyzing of Process Capability Indices based on Neutrosophic Sets

2021 ◽  
Author(s):  
Selin Yalçın ◽  
Ihsan Kaya
Keyword(s):  
Automotive Industry ◽  
Process Capability ◽  
Process Capability Indices ◽  
Neutrosophic Sets ◽  
Modeling Uncertainty ◽  
Inaccurate Information ◽  
Process Capability Analysis ◽  
Capability Indices ◽  
Capability Analysis ◽  
Human Thinking

Abstract Process capability analysis (PCA) is an important statistical analysis approach for measuring and analyzing the ability of the process to meet specifications. This analysis has been applied by producing process capability indices (PCIs). \({C}_{p}\) and \({C}_{pk}\) are the most commonly used PCIs for this aim. Although they are completely effective statistics to analyze process’ capability, the complexity of the production processes based on uncertainty arising from human thinking, incomplete or vague information makes it difficult to analyze the process capability with precise values. When there is uncertain, complex, incomplete and inaccurate information, the capability of the process is successfully analyzed by using the fuzzy sets. Neutrosophic sets (NSs), one of the new fuzzy set extensions, have a significant role in modeling uncertainty, since they contain the membership functions of truth, indeterminacy, and falsity definitions rather than an only membership function. This feature provides a strong advantage for modeling uncertainty. In this paper, PCA has been performed based on NSs to overcome uncertainties of the process. For this purpose, specification limits (SLs) have been reconsidered by using NSs and two of the well-known process capability indices (PCIs) named \({C}_{p}\) and \({C}_{pk}\) have been reformulated. Finally, the neutrosophic process capability indices (NPCIs) named \({C}_{p}\) \(\left({\tilde{\stackrel{⃛}{C}}}_{p}\right)\) and \({C}_{pk}\) \(\left({\tilde{\stackrel{⃛}{C}}}_{pk}\right)\) have been derived for three cases that are created by defining SLs. Additionally, the obtained NPCIs have also been applied and confirmed on real case problems from automotive industry. The obtained results show that the NPCIs support the quality engineers to easily define SLs and obtain more flexible and realistic evaluations for PCA.

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