ELECTROPOLISHING OF ADDITIVELY MANUFACTURED HIGH CARBON GRADE 316 STAINLESS STEEL
Improving surface finishing is the critical step in the application of an additively manufactured (AM) component. This paper provides insights into the electropolishing route for the surface improvement of the AM component made up of 316 stainless steel with >6% carbon. We have discussed the Taguchi design of experiment-based process optimization to understand the role of various process parameters. Profilometry and scanning electron microscopy were performed to study the electropolished and unpolished areas of the AM components. Optical profilometry provided an estimate of the amount of material to be removed to achieve shining and smooth AM surface. Optical profilometry also provided analysis of several roughness parameters on the electropolished surface. Electropolishing was effective in reducing the surface roughness below ~0.1 µm RMS. This sub µm RMS roughness makes an AM component suitable for major engineering applications. SEM showed distinctively different microstructure on the electropolished surface. We also conducted water contact angle study and spectroscopic reflectance study on electropolished and unpolished AM component surface. Our study revealed that electropolishing is a highly promising route for improving the surface finishing of AM components.