scholarly journals Improving Surface Roughness of Additively Manufactured Parts Using a Photopolymerization Model and Multi-Objective Particle Swarm Optimization

2019 ◽  
Vol 9 (1) ◽  
pp. 151 ◽  
Author(s):  
Namjung Kim ◽  
Ishan Bhalerao ◽  
Daehoon Han ◽  
Chen Yang ◽  
Howon Lee
Keyword(s):  
Surface Roughness ◽  
Particle Swarm Optimization ◽  
Surface Quality ◽  
Process Parameters ◽  
Systematic Approach ◽  
Particle Swarm ◽  
Surface Profile ◽  
Swarm Optimization ◽  
Multi Objective ◽  
Printing Time

Although additive manufacturing (AM) offers great potential to revolutionize modern manufacturing, its layer-by-layer process results in a staircase-like rough surface profile of the printed part, which degrades dimensional accuracy and often leads to a significant reduction in mechanical performance. In this paper, we present a systematic approach to improve the surface profile of AM parts using a computational model and a multi-objective optimization technique. A photopolymerization model for a micro 3D printing process, projection micro-stereolithography (PμSL), is implemented by using a commercial finite element solver (COMSOL Multiphysics software). First, the effect of various process parameters on the surface roughness of the printed part is analyzed using Taguchi’s method. Second, a metaheuristic optimization algorithm, called multi-objective particle swarm optimization, is employed to suggest the optimal PμSL process parameters (photo-initiator and photo-absorber concentrations, layer thickness, and curing time) that minimize two objectives; printing time and surface roughness. The result shows that the proposed optimization framework increases 18% of surface quality of the angled strut even at the fastest printing speed, and also reduces 50% of printing time while keeping the surface quality equal for the vertical strut, compared to the samples produced with non-optimized parameters. The systematic approach developed in this study significantly increase the efficiency of optimizing the printing parameters compared to the heuristic approach. It also helps to achieve 3D printed parts with high surface quality in various printing angles while minimizing printing time.

OPTIMAL PREDICTION AND DESIGN OF SURFACE ROUGHNESS FOR CNC TURNING OF AL7075-T6 BY USING THE TAGUCHI HYBRID QPSO ALGORITHM

2016 ◽  
Vol 40 (5) ◽  
pp. 883-895 ◽  
Author(s):  
Wen-Jong Chen ◽  
Chuan-Kuei Huang ◽  
Qi-Zheng Yang ◽  
Yin-Liang Yang
Keyword(s):  
Surface Roughness ◽  
Particle Swarm Optimization ◽  
Predictive Models ◽  
Particle Swarm ◽  
Optimal Solution ◽  
Cutting Parameters ◽  
Optimization Methods ◽  
Swarm Optimization ◽  
Cnc Turning ◽  
Multi Objective

This paper combines the Taguchi-based response surface methodology (RSM) with a multi-objective hybrid quantum-behaved particle swarm optimization (MOHQPSO) to predict the optimal surface roughness of Al7075-T6 workpiece through a CNC turning machining. First, the Taguchi orthogonal array L27 (36) was applied to determine the crucial cutting parameters: feed rate, tool relief angle, and cutting depth. Subsequently, the RSM was used to construct the predictive models of surface roughness (Ra, Rmax, and Rz). Finally, the MOHQPSO with mutation was used to determine the optimal roughness and cutting conditions. The results show that, compared with the non-optimization, Taguchi and classical multi-objective particle swarm optimization methods (MOPSO), the roughness Ra using MOHQPSO along the Pareto optimal solution are improved by 68.24, 59.31 and 33.80%, respectively. This reveals that the predictive models established can improve the machining quality in CNC turning of Al7075-T6.

scholarly journals An Enhanced Multi-Objective Particle Swarm Optimization in Water Distribution Systems Design

Water ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1334
Author(s):  
Mohamed R. Torkomany ◽  
Hassan Shokry Hassan ◽  
Amin Shoukry ◽  
Ahmed M. Abdelrazek ◽  
Mohamed Elkholy
Keyword(s):  
Particle Swarm Optimization ◽  
Local Search ◽  
Distribution Systems ◽  
Water Distribution ◽  
Water Distribution Systems ◽  
Particle Swarm ◽  
Large Network ◽  
Swarm Optimization ◽  
Original Algorithm ◽  
Multi Objective

The scarcity of water resources nowadays lays stress on researchers to develop strategies aiming at making the best benefit of the currently available resources. One of these strategies is ensuring that reliable and near-optimum designs of water distribution systems (WDSs) are achieved. Designing WDSs is a discrete combinatorial NP-hard optimization problem, and its complexity increases when more objectives are added. Among the many existing evolutionary algorithms, a new hybrid fast-convergent multi-objective particle swarm optimization (MOPSO) algorithm is developed to increase the convergence and diversity rates of the resulted non-dominated solutions in terms of network capital cost and reliability using a minimized computational budget. Several strategies are introduced to the developed algorithm, which are self-adaptive PSO parameters, regeneration-on-collision, adaptive population size, and using hypervolume quality for selecting repository members. A local search method is also coupled to both the original MOPSO algorithm and the newly developed one. Both algorithms are applied to medium and large benchmark problems. The results of the new algorithm coupled with the local search are superior to that of the original algorithm in terms of different performance metrics in the medium-sized network. In contrast, the new algorithm without the local search performed better in the large network.

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