scholarly journals Progress in Novel Electrodeposited Bond Coats for Thermal Barrier Coating Systems

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.

Author(s):  
H. E. Eaton ◽  
N. S. Bornstein ◽  
J. T. DeMasi-Marcin

Thermal barrier coatings, (TBCs) play a crucial role in the performance of advanced aircraft gas turbine engines that power the commercial and military fleets. The same technology is currently being applied to the industrial gas turbines. However the task is more challenging. The environment of the industrial gas turbine is far more demanding. Studies are in progress delineating the relationships between time, temperature and the sinterability of candidate ceramics for use in industrial gas turbine engines. Typical sintering aids include the oxides and alkali salts of silicon, iron, magnesium and calcium. Other experiments focus on the role of the alkali compounds as they affect the mechanical and chemical properties of candidate materials.


2020 ◽  
Vol 10 (16) ◽  
pp. 5476 ◽  
Author(s):  
Sunguk Wee ◽  
Jeonghyeon Do ◽  
Kyomin Kim ◽  
Changho Lee ◽  
Changsung Seok ◽  
...  

This paper describes the manufacturing method and properties of a superalloy as a gas turbine blade material and a thermal barrier coating to protect it. The development process of superalloy and characteristics of each casting method were introduced. In particular, the single crystal superalloys were analyzed for creep and tensile properties with temperature according to chemical composition. In addition, the theories of creep life prediction models were summarized and comparative analysis was performed. Finally, the manufacturing processes of thermal barrier coatings were introduced, and the characteristics and effects of mechanical, thermal, and durability characteristics of each manufacturing process are described. We believe that this comprehensive review will help not only the gas turbine industry/community, but also material scientists, measurement physicists/engineers, and theorists interested in superalloys and high-temperature ceramics.


Author(s):  
Victor I. Romanov

This paper describes design features and performance data of the ГТД 8000 and ГТД 15000 engines of new generation. The efficiency of these engines is 34–35% (simple cycle, ISO Conditions). The paper presents basic trends of design and technology improvements resulted in a high performance engine. Examples of new gas turbines application are shown.


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