scholarly journals Smart Machinery Monitoring System with Reduced Information Transmission and Fault Prediction Methods Using Industrial Internet of Things

Mathematics ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 3
Author(s):  
Ming-Fong Tsai ◽  
Yen-Ching Chu ◽  
Min-Hao Li ◽  
Lien-Wu Chen
Keyword(s):  
Internet Of Things ◽  
Monitoring System ◽  
Fault Prediction ◽  
Learning Technology ◽  
Industrial Internet Of Things ◽  
Machine Error ◽  
Industrial Internet ◽  
Cloud Server ◽  
Transmission Speed ◽  
Monitoring Platform

A monitoring system for smart machinery has been considered to be one of the most important goals in recent enterprises. This monitoring system will encounter huge difficulties, such as more data uploaded by smart machines, and the available internet bandwidth will influence the transmission speed of data and the reliability of the equipment monitoring platform. This paper proposes reducing the periodical information that has been uploaded to the monitoring platform by setting an upload event through the traits of production data from machines. The proposed methods reduce bandwidth and power consumption. The monitoring information is reconstructed by the proposed methods, so history data will not reduce storage in the cloud server database. In order to reduce the halt time caused by machine error, the proposed system uses machine-learning technology to model the operating status of machinery for fault prediction. In the experimental results, the smart machinery monitoring system using the Industrial Internet of Things reduces the volume of information uploaded by 54.57% and obtains a 98% prediction accuracy.

Design of industrial internet of things system based on machine learning and artificial intelligence technology

2020 ◽  
pp. 1-11
Author(s):  
Xu Kun ◽  
Zhiliang Wang ◽  
Ziang Zhou ◽  
Wang Qi
Keyword(s):  
Artificial Intelligence ◽  
Machine Learning ◽  
Internet Of Things ◽  
Monitoring System ◽  
Remote Monitoring ◽  
Industrial Equipment ◽  
Industrial Internet Of Things ◽  
Industrial Internet ◽  
Test Platform ◽  
Artificial Intelligence Technology

For industrial production, the traditional manual on-site monitoring method is far from meeting production needs, so it is imperative to establish a remote monitoring system for equipment. Based on machine learning algorithms, this paper combines artificial intelligence technology and Internet of Things technology to build an efficient, fast, and accurate industrial equipment monitoring system. Moreover, in view of the characteristics of the diverse types of equipment, scattered layout, and many parameters in the manufacturing equipment as well as the complexity of the high temperature, high pressure, and chemical environment in which the equipment is located, this study designs and implements a remote monitoring and data analysis system for industrial equipment based on the Internet of Things. In addition, based on the application scenarios of the actual aeronautical weather floating platform test platform, this study combines the platform prototype system to design and implement a set of strong real-time communication test platform based on the Windows operating system. The test results show that the industrial Internet of Things system based on machine learning and artificial intelligence technology constructed in this paper has certain practicality.

scholarly journals Development of the production monitoring system based on the Industrial Internet of Things platform

2021 ◽  
Vol 1753 (1) ◽  
pp. 012033
Author(s):  
A B Mikhailov ◽  
S D Tretyakov ◽  
Y S Andreev ◽  
V M Medunetskiy ◽  
Ko Aung Thinn
Keyword(s):  
Internet Of Things ◽  
Monitoring System ◽  
Industrial Internet Of Things ◽  
Industrial Internet ◽  
Production Monitoring

An Integrated Legacy of Modbus Devices to Industrial Internet of Things: Approach for Smart Industries

2020 ◽  
Author(s):  
Karthik Muthineni
Keyword(s):  
Internet Of Things ◽  
Industrial Revolution ◽  
Digital Technologies ◽  
Industrial Internet Of Things ◽  
Intelligent Decision Making ◽  
Internet Of Everything ◽  
Industrial Internet ◽  
Intelligent Decision ◽  
Network Platform ◽  
Smart Factories

The new industrial revolution Industry 4.0, connecting manufacturing process with digital technologies that can communicate, analyze, and use information for intelligent decision making includes Industrial Internet of Things (IIoT) to help manufactures and consumers for efficient controlling and monitoring. This work presents the design and implementation of an IIoT ecosystem for smart factories. The design is based on Siemens Simatic IoT2040, an intelligent industrial gateway that is connected to modbus sensors publishing data onto Network Platform for Internet of Everything (NETPIE). The design demonstrates the capabilities of Simatic IoT2040 by taking Python, Node-Red, and Mosca into account that works simultaneously on the device.

MONITORING AND PREDICTIVE ANALYTICS OF TECHNOLOGICAL EQUIPMENT ON THE BASED OF INDUSTRIAL INTERNET OF THINGS

2020 ◽  
pp. 7-12
Author(s):  
С.Л. Добрынин ◽  
В.Л. Бурковский
Keyword(s):  
Internet Of Things ◽  
Data Acquisition ◽  
Predictive Analytics ◽  
Actual State ◽  
Monitoring And Control ◽  
Industrial Internet Of Things ◽  
Machining Time ◽  
Industrial Internet ◽  
Acquisition Device ◽  
Data Acquisition Device

Произведен обзор технологий в рамках концепции четвертой промышленной революции, рассмотрены примеры реализации новых моделей управления технологическими процессами на базе промышленного интернета вещей. Описано техническое устройство основных подсистем системы мониторинга и контроля, служащей для повышения осведомленности о фактическом состоянии производственных ресурсов в особенности станков и аддитивного оборудования в режиме реального времени. Архитектура предлагаемой системы состоит из устройства сбора данных (УСД), реализующего быстрый и эффективный сбор данных от станков и шлюза, передающего ликвидную часть информации в облачное хранилище для дальнейшей обработки и анализа. Передача данных выполняется на двух уровнях: локально в цехе, с использованием беспроводной сенсорной сети (WSN) на базе стека протоколов ZigBee от устройства сбора данных к шлюзам и от шлюзов в облако с использованием интернет-протоколов. Разработан алгоритм инициализации протоколов связи между устройством сбора данных и шлюзом, а также алгоритм выявления неисправностей в сети. Расчет фактического времени обработки станочных подсистем позволяет более эффективно планировать профилактическое обслуживание вместо того, чтобы выполнять задачи обслуживания в фиксированные интервалы без учета времени использования оборудования We carried out a review of technologies within the framework of the concept of the fourth industrial revolution; we considered examples of the implementation of new models of process control based on the industrial Internet of things. We described the technical structure of the main subsystems of the monitoring and control system to increase awareness of the actual state of production resources in particular machine tools and additive equipment in real time. The architecture of the proposed system consists of a data acquisition device (DAD) that implements fast and efficient data collection from machines and a gateway that transfers the liquid part of information to the cloud storage for further processing and analysis. We carried out the data transmission at two levels, locally in the workshop, using a wireless sensor network (WSN) based on ZigBee protocol stack from the data acquisition device to the gateways and from the gateways to the cloud using Internet protocols. An algorithm was developed for initializing communication protocols between a data acquisition device and a gateway, as well as an algorithm for detecting network malfunctions. Calculating the actual machining time of machine subsystems allows us to more efficiently scheduling preventive maintenance rather than performing maintenance tasks at fixed intervals without considering equipment usage

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