scholarly journals Online Measurement of Deposit Surface in Electron Beam Freeform Fabrication

Sensors ◽  
2019 ◽  
Vol 19 (18) ◽  
pp. 4001 ◽  
Author(s):  
Shuhe Chang ◽  
Haoyu Zhang ◽  
Haiying Xu ◽  
Xinghua Sang ◽  
Li Wang ◽  
...  

In the process of electron beam freeform fabrication (EBF3), due to the continuous change of thermal conditions and variability in wire feeding in the deposition process, geometric deviations are generated in the deposition of each layer. In order to prevent the layer-by-layer accumulation of the deviation, it is necessary to perform online geometry measurement for each deposition layer, based on which the error compensation can be done for the previous deposition layer in the next deposition layer. However, the traditional three-dimensional reconstruction method that employs structured laser cannot meet the requirements of long-term stable operation in the manufacturing process of EBF3. Therefore, this paper proposes a method to measure the deposit surfaces based on the position information of electron beam speckle, in which an electron beam is used to bombard the surface of the deposit to generate the speckle. Based on the structured information of the electron beam in the vacuum chamber, the three-dimensional reconstruction of the surface of the deposited parts is realized without need of additional structured laser sensor. In order to improve the detection accuracy, the detection error is theoretically analyzed and compensated. The absolute error after compensation is smaller than 0.1 mm, and the precision can reach 0.1%, which satisfies the requirements of 3D reconstruction of the deposited parts. An online measurement system is built for the surface of deposited parts in the process of electron beam freeform fabrication, which realizes the online 3D reconstruction of the surface of the deposited layer. In addition, in order to improve the detection stability of the whole system, the image processing algorithm suitable for this scene is designed. The reliability and speed of the algorithm are improved by ROI extraction, threshold segmentation, and expansion corrosion. In addition, the speckle size information can also reflect the thermal conditions of the surface of the deposited parts. Hence, it can be used for online detection of defects such as infusion and voids.

2021 ◽  
Vol 2021 ◽  
pp. 1-4
Author(s):  
Yuanyuan Shi ◽  
Si Chen ◽  
Xue Chen ◽  
Pan Xue

Aim. To study the diagnostic effect of hip fracture in the elderly. In this paper, a total of 100 elderly patients with hip fracture from January 2020 to May 2021 were selected for X-ray and CT examination after admission. The operation was taken as the final criteria for determining hip fracture type, and the diagnosis of hip fracture by CT three-dimensional reconstruction was analyzed and studied. The results showed that the diagnostic rate of CT 3D reconstruction for various types of hip fracture in the elderly was higher than that of CT plain scan and X-ray ( P < 0.05 ). For the diagnosis of intra-articular small bone fragments, the rate of missed diagnosis was 2% (2/100) with CT 3D reconstruction, 10% (10/100) with conventional CT scan, and 20% (20/100) with X-ray. The rate of misdiagnosis was 5.0% (5/100) with CT 3D reconstruction. Routine CT scan was 15% (15/100), X-ray was 30% (30/100), and CT 3D reconstruction was significantly lower than other examinations ( P < 0.05 ). Conclusion. CT 3D reconstruction has high accuracy in the diagnosis of various types of hip fractures in the elderly.


2013 ◽  
Vol 311 ◽  
pp. 153-157
Author(s):  
Xing Gao ◽  
Ning Yu ◽  
Ming Hong Liao

Online rapid three-dimensional reconstruction is widely applied in virtual reality, heritage preservation, bio-engineering and architectural fields. The error caused by image quality or manual import is the main reason for the low quality of model details when applying current reconstruction methods while meeting the time premise. To solve this problem, the paper proposes a fast and smooth carving algorithm for online 3d reconstruction by joining the filter. By applying the method, you can get a more realistic and smooth three-dimensional reconstruction results. First, we convert the input point cloud to meshes through Delaunay tetrahedralisation. Then we reconstruct the model with the space carving algorithm with the filter to obtain the result. The experiment result shows our method exceeds existing methods while meeting the time constraints under the premise at the same time.


Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4628
Author(s):  
Xiaowen Teng ◽  
Guangsheng Zhou ◽  
Yuxuan Wu ◽  
Chenglong Huang ◽  
Wanjing Dong ◽  
...  

The three-dimensional reconstruction method using RGB-D camera has a good balance in hardware cost and point cloud quality. However, due to the limitation of inherent structure and imaging principle, the acquired point cloud has problems such as a lot of noise and difficult registration. This paper proposes a 3D reconstruction method using Azure Kinect to solve these inherent problems. Shoot color images, depth images and near-infrared images of the target from six perspectives by Azure Kinect sensor with black background. Multiply the binarization result of the 8-bit infrared image with the RGB-D image alignment result provided by Microsoft corporation, which can remove ghosting and most of the background noise. A neighborhood extreme filtering method is proposed to filter out the abrupt points in the depth image, by which the floating noise point and most of the outlier noise will be removed before generating the point cloud, and then using the pass-through filter eliminate rest of the outlier noise. An improved method based on the classic iterative closest point (ICP) algorithm is presented to merge multiple-views point clouds. By continuously reducing both the size of the down-sampling grid and the distance threshold between the corresponding points, the point clouds of each view are continuously registered three times, until get the integral color point cloud. Many experiments on rapeseed plants show that the success rate of cloud registration is 92.5% and the point cloud accuracy obtained by this method is 0.789 mm, the time consuming of a integral scanning is 302 seconds, and with a good color restoration. Compared with a laser scanner, the proposed method has considerable reconstruction accuracy and a significantly ahead of the reconstruction speed, but the hardware cost is much lower when building a automatic scanning system. This research shows a low-cost, high-precision 3D reconstruction technology, which has the potential to be widely used for non-destructive measurement of rapeseed and other crops phenotype.


2008 ◽  
Vol 20 (04) ◽  
pp. 205-218 ◽  
Author(s):  
Jyh-Fa Lee ◽  
Ming-Shium Hsieh ◽  
Chih-Wei Kuo ◽  
Ming-Dar Tsai ◽  
Ming Ma

This paper describes a three-dimensional reconstruction method to provide real-time visual responses for volume (constituted by tomographic slices) based surgery simulations. The proposed system uses dynamical data structures to record tissue triangles obtained from 3D reconstruction computation. Each tissue triangle in the structures can be modified or every structure can be deleted or allocated independently. Moreover, triangle reconstruction is optimized by only deleting or adding vertices from manipulated voxels that are classified as erosion (in which the voxels are changed from tissue to null) or generation (the voxels are changed from null to tissue). Therefore, by manipulating these structures, 3D reconstruction can be locally implemented for only manipulated voxels to achieve the highest efficiency without reconstructing tissue surfaces in the whole volume as general methods do. Three surgery simulation examples demonstrate that the proposed method can provide time-critical visual responses even under other time-consuming computations such as volume manipulations and haptic interactions.


2014 ◽  
Vol 556-562 ◽  
pp. 4677-4680
Author(s):  
Han Liu

Based on the fuzzy control cluster algorithm, we establish the modern charm mathematical model of traditional toys with UG software, and design the 3D reconstruction system of traditional folk toys through program. In order to verify the effectiveness of the system, we use the UG software to do 3D reconstruction simulation on the modern charm of traditional toys, and obtain the 3D key point capture graph. Through the key point we construct 3D key line of toys. From the statistics of performance, the maximum frequency of key point reconstruction is up to 8500 times /s, which has good performance. Finally, through the UG 3D reconstruction we get the modern fashion reconstruction design for traditional toy, which provides the technical reference for the study of traditional folk toys.


2021 ◽  
Vol 2095 (1) ◽  
pp. 012015
Author(s):  
Xionggang Li ◽  
Feng Zhang ◽  
Guoqiang Li ◽  
Dongwei Xiang ◽  
Chengcheng Yang

Abstract Because it was difficult to distinguish the characteristics of the power lines by the traditional methods of extracting the power lines, which led to the current situation of incomplete reconstruction and a large number of noise in the process of rebuilding the power lines only by the inclined photographing. In this paper, the power line information in the image is segmented pixel by pixel by introducing in-depth learning semantics segmenting neural network. The three-dimensional coordinates of the power line are calculated by the principle of multi-view three-dimensional reconstruction. Finally, the power line is fitted by the catenary equation to complete the incomplete power line reconstruction. The results show that the fitted power line model has high accuracy and meets the requirements of power related applications. Based on the traditional three-dimensional reconstruction, a new idea for power line reconstruction is proposed.


Sign in / Sign up

Export Citation Format

Share Document