scholarly journals An Industrial Digitalization Platform for Condition Monitoring and Predictive Maintenance of Pumping Equipment

Author(s):  
Michael Short ◽  
John Twiddle
Sensors ◽  
2019 ◽  
Vol 19 (17) ◽  
pp. 3781 ◽  
Author(s):  
Michael Short ◽  
John Twiddle

This paper is concerned with the implementation and field-testing of an edge device for real-time condition monitoring and fault detection for large-scale rotating equipment in the UK water industry. The edge device implements a local digital twin, processing information from low-cost transducers mounted on the equipment in real-time. Condition monitoring is achieved with sliding-mode observers employed as soft sensors to estimate critical internal pump parameters to help detect equipment weasr before damage occurs. The paper describes the implementation of the edge system on a prototype microcontroller-based embedded platform, which supports the Modbus protocol; IP/GSM communication gateways provide remote connectivity to the network core, allowing further detailed analytics for predictive maintenance to take place. The paper first describes validation testing of the edge device using Hardware-In-The-Loop techniques, followed by trials on large-scale pumping equipment in the field. The paper concludes that the proposed system potentially delivers a flexible and low-cost industrial digitalization platform for condition monitoring and predictive maintenance applications in the water industry.


2020 ◽  
Author(s):  
Giorgio Arcangeletti ◽  
Luca Gambella ◽  
Elvira Aloigi ◽  
Alessandro Radicioni ◽  
Marco Novello ◽  
...  

Procedia CIRP ◽  
2021 ◽  
Vol 102 ◽  
pp. 314-318
Author(s):  
Yahya Mohammed Al-Naggar ◽  
Norlida Jamil ◽  
Mohd Firdaus Hassan ◽  
Ahmad Razlan Yusoff

Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 7129
Author(s):  
Ana Rita Nunes ◽  
Hugo Morais ◽  
Alberto Sardinha

The main goal of this paper is to review and evaluate how we can take advantage of state-of-the-art machine learning techniques and apply them in wind energy operation conditions monitoring and fault diagnosis, boosting wind turbines’ availability. To accomplish this, we focus our work on analysing the current techniques in predictive maintenance, which are aimed at acting before a major failure occurs using condition monitoring. In particular, we start framing the predictive maintenance problem as an ML problem to detect patterns that indicate a fault on turbine generators. Then, we extend the problem to detect future faults. Therefore, this review will consist of analysing techniques to tackle the challenges of each machine learning stage, such as data pre-processing, feature engineering, and the selection of the best-suited model. By using specific evaluation metrics, the expected final result of using these techniques will be an improvement in the early prediction of a future fault. This improvement will have an increase in the availability of the turbine, and therefore in energy production.


2021 ◽  
Vol 35 (12) ◽  
pp. 5323-5333
Author(s):  
Huan Chen ◽  
Jyh-Yih Hsu ◽  
Jia-You Hsieh ◽  
Hsin-Yao Hsu ◽  
Chia-Hao Chang ◽  
...  

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