NUMERICAL SIMULATION AND EXPERIMENTAL VALIDATION ON COMPLEX THIN-WALLED STRUCTURES UNDER INTERNAL PRESSURE LOAD

2006 ◽  
Vol 42 (07) ◽  
pp. 211
Author(s):  
Xin MA
Author(s):  
X. W. Zhang ◽  
T. X. Yu

By filling compressed air into cellular materials, honeycombs or thin-walled structures, their energy absorption can be greatly enhanced, while this enhancement can be controlled by the applied pressure. This concept shines a light on the possibility of achieving adaptive energy absorption. To investigate the effect of the internal pressure on the response of the structures under impact loadings, the present paper reports our study on the axial crushing behavior of pressurized thin-walled circular tubes. Three groups of thin-walled circular tubes with the radius/thickness ratio between 120 and 200 were employed in the experiments and two working modes were studied: mode-I (with constant internal pressure) and mode-II (closed tubes with finite leakage). In the tests of mode-I, the influences of internal pressure on the deformation mode and energy absorption of the tubes were investigated. The results show that with the increase of internal pressure, the deformation mode switches from diamond mode with sharp corners to that with round corners, and eventually to ring mode. In diamond mode, the mean force of the tubes increases linearly with the internal pressure. The enhancement comes from two mechanisms: direct effect of the pressure and indirect effect due to the interaction between the pressure and the tube wall. After the deformation switches to ring mode, the enhancement resulted from the second mechanism becomes weaker. Based on the results of mode-I, the mode-II was experimentally investigated both quasi-statically and dynamically. The results are compared with the predictions obtained from a semi-empirical formula, showing good agreements.


2000 ◽  
Author(s):  
T. Siegmund

Abstract Thin walled structures are characterized by configurations that possess large aspect ratios, i.e. large in-plane dimensions and small thickness dimensions. The present work aims on investigations of the mechanical integrity of such structures thereby focusing on the competition and interaction between global failure due to buckling and local failure due to crack growth.


2013 ◽  
Vol 395-396 ◽  
pp. 966-969
Author(s):  
Xue Yi Wang ◽  
Zai Xiang Zheng ◽  
Wen Shan Wang ◽  
Wei Wei Zhang

Due to the apparent advantages of tube hydroforming technology in reducing weight and energy consumption, and saving material and cost, it has been applied in the production of instrument panel beam. By constructing the FEM models of instrument panel beam, three numerical simulation schemes are designed according to the matching relationship between internal pressure load and axial feeding. Then the simulation results are given and compared with the experimental data. The simulation and experimental analysis indicate that the optimal matching relationship between internal pressure load and axial feeding influences hydroforming result of parts. It provides a theoretical reference for the design of hydroforming process and its die, and the setting of critical process parameters.


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