A Measuring Method of Flexible Bar Based on Machine Vision

2012 ◽  
Vol 220-223 ◽  
pp. 1373-1376
Author(s):  
Shao Wei Liu ◽  
Wu Liu ◽  
Guo Qing Ding ◽  
Xin Chen

This paper studies a high-precision measuring method about minimum thickness of thin neck and bending rigidity of flexible bar based on machine vision. The measurement system combines with the advantages of image vision inspection and laser displacement detection. After rough leveling and precise leveling to the clamped workpiece through the interworking of the camera, laser displacement sensor and servo motor, the image of thin neck and the upper profile of workpiece are captured by camera and laser displacement sensor respectively. Then the workpiece is rotated 180 through servo motor so as to capture the image of thin neck again and detect the bottom profile. Based on the two groups of images and profiles acquired above, we can figure out the minimum thickness of thin neck and bending rigidity of the workpiece with high precision. The effectiveness and feasibility of this method are confirmed by computer simulation with ANSYS software and experimental results with needle gauge and flexible bar.

2014 ◽  
Vol 568-570 ◽  
pp. 331-335
Author(s):  
Ping He ◽  
Meng Wang ◽  
Chao Liu ◽  
Ying Li

Steel rolling occupies a very important position in the iron and steel industry. The thickness of the steel plate is a crucial index of the quality, so the automatic detection system for high-precision thickness of the steel industry has a vital significance. The traditional thickness instruments have X-ray thickness gauge and ultrasonic thickness meter while the X-ray thickness gauge has radiation which is harmful to human body and ultrasonic thickness has a lower precision. For these shortcomings, a high precision thickness gauge by laser sensor was designed. Presented the differential measurement method based on laser displacement sensor. Then using TMS320F2812 as main control chip designed the hardware of the system. Finally, software programming was completed based on the hardware design. By experiment research, the results show that the laser thickness gauge has advantages of high precision and high reliability. It has a high practical value.


2017 ◽  
Vol 872 ◽  
pp. 373-377
Author(s):  
Li Chao Liu ◽  
Xiang Long Zhu ◽  
Zhi Gang Dong ◽  
Ren Ke Kang

As a cover to prevent the inside system from being destroyed, conical shell is widely used in national defense and meteorological fields. Radial runouts at specific cross sections of conical shell need to be measured before and after gluing for coaxiality requirement between conical shell and connecting ring. So a measuring system of vertical gluing platform was designed. Noncontact laser displacement sensor was adopted in the measuring system for advantages of quick data acquisition, high measuring accuracy and no surface scratch. Compared with traditional measuring method by a dial indicator, laser displacement sensor is more appropriate to carry out the measurement on the surface of conical shell. An open CNC system was developed for the measurement. It was based on industry personal computer (IPC) which and took motion control board and data acquisition board as its core. Experiments were conducted on the designed measuring system to find out the factors which influence measuring results. Measuring data showed that measuring results appeared to be a parabolic distribution in the working range of the sensor and the symmetry axis of the parabola was at the middle position. The variation of incident angle has no obvious influence on measuring results.


2014 ◽  
Vol 924 ◽  
pp. 377-381
Author(s):  
Yan Ting Zhang ◽  
Xu Yang ◽  
Xin Li ◽  
Yin Biao Guo

The sptitching measuring method applied in large-aperture aspheric surface optical elements can expand the range of precision measuring instrument. And the key point is developing the technique for high precision measuring data processing. To deal with the problem of cumulative errors which existed in the process of multi-section stitching, datum-transformation method was proposed, according to the characteristic of stitching measurement. The stitching measuring experiments were carried out based on Talysurf PGI 1240 profilometer of Taylor Hobson Company to verify the purpose for eliminating cumulative errors. The results show that datum-transformation method is feasible with the characteristic such as fast speed, high precision, and good operability.


2017 ◽  
Vol 48 ◽  
pp. 860-869 ◽  
Author(s):  
Cong-Hui Wang ◽  
Yong-Chen Pei ◽  
Qing-Chang Tan ◽  
Jia-Wei Wang

2014 ◽  
Vol 533 ◽  
pp. 298-302
Author(s):  
Fu Sheng Yu ◽  
Sheng Jiang Yin ◽  
Teng Fei Li ◽  
Zhong Guo Sun ◽  
Wei Kang Shi

A new method and system for inspecting the bearing diameter is developed. The mechanical and movement control units, as well as its machine vision system, are designed. A precision measuring method based on machine vision system is developed to measure bearing diameter. Computer outputs the bearing edge contour and its three-dimensional coordinates after image processing software process the image of bearings which are collected by CCD camera. The controller controls the operation of motor by ball screws and drives the movement of individual parts which can crawls the gripper in the three-dimensional coordinates. Inductive gage is used to measure bearing diameter. Besides, a technology roadmap of image edge character detection is analyzed .Gaussian filter is used to noise reduction of the image and canny operator is used to edge detection. Template match is adapted to the automatic recognition of bearing characteristics. The paper may be helpful to those who work on the same subject in future.


2014 ◽  
Vol 8 (4) ◽  
pp. JAMDSM0048-JAMDSM0048 ◽  
Author(s):  
So ITO ◽  
Daiki MATSUURA ◽  
Takayuki MEGURO ◽  
Shigeaki GOTO ◽  
Yuki SHIMIZU ◽  
...  

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