Modeling of Urea-Water Solution Injection Spray in SCR System

2012 ◽  
Vol 232 ◽  
pp. 583-587
Author(s):  
Nayak S. Nagaraj ◽  
N. Kapilan ◽  
Prabhu S. Sadashiva

To control the emissions from the diesel engines of modern automobiles, it requires the development of adequate and advanced exhaust gas aftertreatment devices. Selective Catalytic Reduction (SCR) is a method that can be used in mobile diesel engine aftertreatment systems to reduce harmful NOx emissions. Due to the toxicity and handling problems of ammonia, currently injection of a liquid Urea-Water Solution (UWS) into the exhaust stream approach is used. The water evaporates and the urea undergoes thermal decomposition producing ammonia that reacts with the NOx in the exhaust gas inside a SCR catalyst to produce nitrogen and water vapor. This work presents the study of UWS injection spray using commercial available CFD code, Fire v8.3. The evaporation of water from a single droplet of UWS is investigated theoretically and droplets are treated with Lagrangian particle tracking. Simulation study at different exhaust gas temperatures and injector locations is carried out and compared with experimental values. Thus, the present study results predict the local distribution and the conversion of the reducing agent.

Author(s):  
Martin F. Collins ◽  
S. Mario DeCorso ◽  
David L. Moen

Selective catalytic reduction (SCR) of NOx from turbine exhaust has been used successfully for at least 12 years. With this process, ammonia (NH3) is mixed with the exhaust gas before it passes through the SCR catalyst where the ammonia reacts selectively with the NOx, producing nitrogen and water. To make this simple reaction work properly over the life of the plant requires attention to issues during design and fabrication of the equipment, operation of the system, and quality control. There are a total of more than 25 issues involved. When all of these issues are recognized and addressed properly, the SCR catalytic system will produce the specified performance for the planned life of the catalyst. This paper identifies, describes, and discusses each of these issues. Most cases of unsatisfactory SCR turbine system performance can be traced to one or more of these issues being overlooked or not addressed properly in the design, construction, or operation of the catalytic system. The purpose of this paper is to make turbine system users aware of what must be done to get the most out of their SCR system.


2019 ◽  
pp. 3-14
Author(s):  
V.N. Kaminskij ◽  
◽  
G.G. Nadarejshvili ◽  
V.I. Panchishnyj ◽  
R.M. Zagredinov ◽  
...  

2011 ◽  
Vol 71-78 ◽  
pp. 2089-2093 ◽  
Author(s):  
Qian Wang ◽  
Ming Xing Zhou ◽  
Bao Yi Wang

In order to fulfill future emission standards for middle and heavy-duty vehicles like state Ⅳ and Ⅴ, advanced measures on exhaust gas and engine functionality are required. Selective Catalytic Reduction (SCR) technology is the unique technology currently which can improve the emission and reduce fuel consumption simultaneously. Firstly the reductants and its chemical reactions, SCR system configurations and its working principle and urea dosing control strategy are introduced. Then tests are conducted on a diesel engine with SCR system at bench. The results of ESC cycle show that NOx emission is decreased by more than 67% with the open-loop control strategy. Additionally, the urea and fuel consumption and ammonia leakage have been compared and analyzed respectively, the experiment data indicates that the urea water solution consumption ratio is only 5.7% of fuel for this SCR system, while its average ammonia slip is below 5 ppm.


2012 ◽  
Vol 505 ◽  
pp. 175-179 ◽  
Author(s):  
R. Vikas ◽  
J.M. Mallikarjuna ◽  
V. Ganesan

Nowadays, due to the stringent engine emission norms, an efficient technique is required to reduce oxides of nitrogen (NOX) from automobiles especially from the lean burn engines. Although Urea Selective Catalytic Reduction (SCR) is capable of satisfying these norms, the ammonia slip nullifies its advantages. Ammonia slip is mainly due to the lack of uniformity of ammonia at the monolith entrance. The uniformity of ammonia distribution mainly depends upon the flow parameters of exhaust gas and the injection parameters of urea water solution. The current study addresses the effect of flow parameters, temperature and flow rate of exhaust gas on the injection pressure. The results obtained reveals useful guidelines for enhancing the uniformity of ammonia in Urea-SCR.


2018 ◽  
Vol 70 ◽  
pp. 171-180 ◽  
Author(s):  
Henrik Ström ◽  
Jonas Sjöblom ◽  
Ananda Subramani Kannan ◽  
Houman Ojagh ◽  
Oskar Sundborg ◽  
...  

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