Research of Virtual Machine Based on UG and VERICUT

2014 ◽  
Vol 644-650 ◽  
pp. 782-785
Author(s):  
Xiu Mei Zhu ◽  
Hai Yan Yang

The virtual machine tool is a new technology going with the development of virtual manufacturing; it’s one of the key technologies of virtual machine. It possesses enormous economic benefits and widest application outlook, so it’s gradually becoming one research focus. Therefore around the virtual CNC machine tool research subject, the NC machining simulation key techniques were studied. Based on the development of FV-1000 virtual machine tool platform, combined with UG and VERICUT software to complete a variety of different functions in instances of multiple CNC machining simulation.

2015 ◽  
Vol 10 ◽  
pp. 120-130 ◽  
Author(s):  
Ronnie R. Fesperman ◽  
Shawn P. Moylan ◽  
Gregory W. Vogl ◽  
M. Alkan Donmez

2011 ◽  
Vol 188 ◽  
pp. 463-468 ◽  
Author(s):  
Xu Da Qin ◽  
Qi Wang ◽  
H.Y. Wang ◽  
Song Hua

The virtual prototype is a computer simulation model of the physical product that can be analyzed like a real machine. This paper studies the helical milling unit based on the virtual machine tool. The helical milling unit is first designed according to the kinematics of the helical milling. The main parts of the equipment include rotating mechanism, orbital agency and radial offset organization. Based on the feasibility analysis of the structure, the three-dimensional geometrical model is built in the Solidworks software. The key parts in the model are separated from the device and introduced into the finite element analysis (FEA) software, according to the cutting loads tested from experiment, static and dynamic modal analysis and harmonic response analysis are carried out for the key parts of this device. The results show that the static and dynamic stiffness can meet design requirement.


Author(s):  
Xun Xu

The introduction of CNC machines has radically changed the manufacturing industry. Curves are as easy to cut as straight lines, complex 3-D structures are relatively easy to produce, and the number of machining steps that required human action has dramatically reduced. With the increased automation of manufacturing processes with CNC machining, considerable improvements in consistency and quality can be achieved. CNC automation reduced the frequency of errors and provided CNC operators with time to perform additional tasks. CNC automation also allows for more flexibility in the way parts are held in the manufacturing process and the time required to change the machine to produce different components. In a production environment, a series of CNC machines may be combined into one station, commonly called a “cell”, to progressively machine a part requiring several operations. CNC controller is the “brain” of a CNC machine, whereas the physical configuration of the machine tool is the “skeleton”. A thorough understanding of the physical configuration of a machine tool is always a priority for a CNC programmer as well as the CNC machine tool manufacturers. This chapter starts with a historical perspective of CNC machine tools. Two typical types of CNC machine tools (i.e. vertical and horizontal machining centres) are first discussed. Tooling systems for a CNC machine tool are integral part of a CNC system and are therefore elaborated. Also discussed are the four principal elements of a CNC machine tool. They are machine base, machine spindle, spindle drive, and slide drive. What letter should be assigned to a linear or rotary axis and what if a machine tool has two sets of linear axes? These questions are answered later in the chapter. In order for readers to better comprehend the axis and motion designations, a number of machine tool schematics are given.


CIRP Annals ◽  
2005 ◽  
Vol 54 (2) ◽  
pp. 115-138 ◽  
Author(s):  
Y. Altintas ◽  
C. Brecher ◽  
M. Weck ◽  
S. Witt

2015 ◽  
Vol 667 ◽  
pp. 588-594
Author(s):  
Qi Cui ◽  
Shi Jin Chen ◽  
Hui Ding ◽  
Kai Cheng

In order to respond to market rapidly, save design time, reduce the cost and particularly design the machine in a predictable and reliable manner, an approach based on the integration of virtual machine tool and workpiece material removal mechanism is proposed in this article for the investigation of centerless grinding process, the prediction of workpiece roundness generation and the evaluation of dynamic characteristics of grinding system. In this approach the machine structure model is firstly presented by incorporating the kinematic relationship of the feed drive system and the material dynamic parameters of the grinding system. Then the virtual machine tool model is built by the combination of the machine mechanical structure and the control loop. Finally the virtual centerless grinding is realized by integrating the virtual machine and the workpiece material removal mechanism through their coupled surface regeneration mechanism. The comparison of the experimental and theoretical results demonstrates that this virtual centerless grinding approach can investigate the workpiece roundness generation accurately.


Author(s):  
P Vichare ◽  
A Nassehi ◽  
S Newman

The capability of any manufacturing system primarily depends on its available machine tools. Thus machine tool representation is a vital part of modelling any manufacturing system. With the rapid advances in computerized numerically controlled (CNC) machines, machine tool representation has become a more challenging task than ever before. Today's CNC machine tools are more than just automated manufacturing machines, as they can be considered multi-purpose, multi-tasking, and hybrid machining centres. This paper presents a versatile methodology for representing such state-of-the-art CNC machining system resources. A machine tool model is a conceptual representation of the real machine tool and provides a logical framework for representing its functionality in the manufacturing system. There are several commercial modelling tools available in the market for modelling machine tools. However, there is no common methodology among them to represent the wide diversity of machine tool configurations. These modelling tools are either machine vendor specific or limited in their scope to represent machine tool capability. In addition, the current information models of STEP-NC, namely ISO 14649, can only describe machining operations, technologies, cutting tools, and product geometries. However, they do not support the representation of machine tools. The proposed unified manufacturing resource model (UMRM) has a data model which can fill this gap by providing machine specific data in the form of an EXPRESS schema and act as a complementary part to the STEP-NC standard to represent various machine tools in a standardized form. UMRM is flexible enough to represent any type of CNC machining centre. This machine tool representation can be utilized to represent machine tool functionality and consequential process capabilities for allocating resources for process planning and machining.


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