Coupled Fluid-Thermal Finite Element Analysis of Droplike-Shape-Spacer Nozzle’s Fluid Field of Al Roll-Casting

2010 ◽  
Vol 129-131 ◽  
pp. 640-644
Author(s):  
Ying Zhou

A three-dimensional finite element simulation model of fluid field including front-box and droplike-shape-spacer nozzle of aluminum roll-casting has been developed to provide analyzing distribution of velocity and temperature of outlet of nozzle. The computation was performed by using coupled fluid-thermal FEM simulation of FLOTRAN module in ANSYS 6.0. The boundary conditions of the roll-casting model of fluid and thermal fields, were loaded on front-box and nozzle. Based on the data from postprocessing function of ANSYS, the strict result analysis was conducted by MATLAB. Results based on the allowable inhomogeneity of velocity and temperature of outlet show the most possible broken regions of outlet could be predicted in the case of speed increasing of the drawing-sheet and thickness reducing of the aluminium sheet. Droplike-shape-spacer nozzle in this example only applied to normal speed, and must be optimized to be appropriate in high roll cast speed.

2010 ◽  
Vol 29-32 ◽  
pp. 1481-1487 ◽  
Author(s):  
Ying Zhou

A finite element model of fluid field of front-box and 3-spacer nozzle of aluminum roll-casting has been developed to provide a comparison of analyzing distribution of velocity and temperature of outlet of nozzle with variable velocity. The computation is performed by using coupled fluid-thermal FEM simulation of FLOTRAN module in ANSYS 6.0. The boundary conditions of the roll-casting model of fluid and thermal fields, were loaded on front-box and nozzle. Based on the postprocessing function of ANSYS, the strict result analysis was conducted by MATLAB. Results based on the allowable inhomogeneity of velocity and temperature of outlet show the most possible broken regions of outlet could be predicted in the case of speed increasing of the drawing-sheet and thickness reducing of the aluminium sheet. The profile parameters of the nozzle including distribution, shapes and sizes of the nozzle spacers, and shapes of inner nozzle must be optimized to be appropriate in high roll cast speed.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2021 ◽  
Vol 11 (3) ◽  
pp. 1220
Author(s):  
Azeem Ul Yaqin Syed ◽  
Dinesh Rokaya ◽  
Shirin Shahrbaf ◽  
Nicolas Martin

The effect of a restored machined hybrid dental ceramic crown–tooth complex is not well understood. This study was conducted to determine the effect of the stress state of the machined hybrid dental ceramic crown using three-dimensional finite element analysis. Human premolars were prepared to receive full coverage crowns and restored with machined hybrid dental ceramic crowns using the resin cement. Then, the teeth were digitized using micro-computed tomography and the teeth were scanned with an optical intraoral scanner using an intraoral scanner. Three-dimensional digital models were generated using an interactive image processing software for the restored tooth complex. The generated models were imported into a finite element analysis software with all degrees of freedom concentrated on the outer surface of the root of the crown–tooth complex. To simulate average occlusal load subjected on a premolar a total load of 300 N was applied, 150 N at a buccal incline of the palatal cusp, and palatal incline of the buccal cusp. The von Mises stresses were calculated for the crown–tooth complex under simulated load application was determined. Three-dimensional finite element analysis showed that the stress distribution was more in the dentine and least in the cement. For the cement layer, the stresses were more concentrated on the buccal cusp tip. In dentine, stress was more on the cusp tips and coronal 1/3 of the root surface. The conventional crown preparation is a suitable option for machined polymer crowns with less stress distribution within the crown–tooth complex and can be a good aesthetic replacement in the posterior region. Enamic crowns are a good viable option in the posterior region.


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