An Analysis of Drawing Process in Stamping Die Design for the Wheel Hub

2010 ◽  
Vol 142 ◽  
pp. 107-111
Author(s):  
Bai Liu
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Plastic Flow ◽  
Process Parameters ◽  
Die Design ◽  
Drawing Process ◽  
Element Analysis ◽  
Stamping Die ◽  
Stamping Process

Based on Finite Element Analysis (FEA) module of Dynaform software, the paper made numerical simulation of a wheel hub’s stamping process in the method of elastic-plastic flow, pointed out the behavior of deformation of stamping process, predicted and prevented stamping defect such as crack in the process, and calculated the degree of resilience. Consequently three forming numerical simulation schemes have been designed respectively, more feasible process parameters has been achieved in comparison with the features of each scheme.

Numerical Analysis and Optimization of Stamping Technology for Electrical Motor’s Cover

2010 ◽  
Vol 97-101 ◽  
pp. 315-319 ◽  
Author(s):  
Bai Liu ◽  
Yong Quan Zhou ◽  
Ming Jun Liu ◽  
Zhen Yu Zhao
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Numerical Analysis ◽  
Plastic Flow ◽  
Process Parameters ◽  
Element Analysis ◽  
Elastic Plastic ◽  
Stamping Process

Based on Finite Element Analysis (FEA) module of Dynaform software, the paper made numerical simulation of a motor cover’s stamping process in the method of elastic-plastic flow, pointed out the behavior of deformation of stamping process, predicted and prevented stamping defect such as crack in the process, and calculated the degree of resilience. Consequently three forming numerical simulation schemes have been designed respectively, more feasible process parameters has been achieved in comparison with the features of each scheme.

The Improvement and Finite Element Analysis of Large Crankshaft Forging Process

2013 ◽  
Vol 365-366 ◽  
pp. 561-564
Author(s):  
Jian Jun Wang ◽  
Su Lan Hao ◽  
Lu Pan ◽  
Yan Ming Zhang
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Simulation Software ◽  
Die Design ◽  
Element Analysis ◽  
Forging Process ◽  
Large Load ◽  
Deform 3D

In view of large load, the shape of large crank forgings and forging process are designed reasonably. Large crank forging process is simulated by numerical simulation software DEFORM-3D to improve the forging process and the dies, including adding upsetting step and related dies. The result shows that improved process and dies can obtain higher quality finish forgings and the load reduces to a rational level, which provides basis for crank forging process and die design.

Forging Process Analysis of 6061 Aluminum Alloy Motorcycle Brake Parts

2021 ◽  
Vol 901 ◽  
pp. 176-181
Author(s):  
Tung Sheng Yang ◽  
Chieh Chang ◽  
Ting Fu Zhang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Aluminum Alloy ◽  
Metal Forming ◽  
Process Analysis ◽  
Surface Hardness ◽  
Dimensional Accuracy ◽  
Die Design ◽  
Element Analysis ◽  
Forging Process

This paper used finite element analysis of metal forming to study the forging process and die design of aluminum alloy brake parts. According to the process parameters and die design, the brake parts were forged by experiment. First, the die design is based on the product size and considering parting line, draft angle, forging tolerance, shrinkage and scrap. Secondly, the finite element analysis of metal forming is used to simulate the forging process of aluminum alloy brake parts. Finally, the aluminum alloy brake levers with dimensional accuracy and surface hardness were forged.

The Numerical Simulation and Finite-Element Analysis of the Motor Vibration Problem Based on the Base Anchor Softening Layer

2013 ◽  
Vol 815 ◽  
pp. 860-867
Author(s):  
Yu Gu ◽  
Shao Xiong Li ◽  
Rui Li ◽  
Qiang Li
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Exciting Force ◽  
Element Analysis ◽  
Comparison Results ◽  
Inherent Frequency ◽  
Motor Model ◽  
Motor Vibration ◽  
Important Significance

Vibration results from situation when the inherent frequency close to the external exciting force during the operation of the motor, so accurate and effective calculation of the natural frequency of the motor has an important significance to damping noise. By numerical simulation model and the ANSYS finite element modal, the inherent frequencies were got of the motor and comparison results verify the effectiveness of the motor model. The effect of the modulus of elasticity of the softening layer between the motor and the ground to the inherent frequency was researched intensively, and puts forward related suggestions.

Dynamic Finite Element Analysis of a Cylindrical Roller Bearing

2011 ◽  
Vol 143-144 ◽  
pp. 437-442
Author(s):  
Bao Hong Tong ◽  
Yin Liu ◽  
Xiao Qian Sun ◽  
Xin Ming Cheng
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Roller Bearing ◽  
Element Analysis ◽  
Dynamic Finite Element ◽  
Dynamic Finite Element Analysis ◽  
Simulation Results ◽  
Cylindrical Roller Bearing ◽  
Cylindrical Roller

A dynamic finite element analysis model for cylindrical roller bearing is developed, and the complex stress distribution and dynamic contacting nature of the bearing are investigated carefully based on ANSYS/LS-DYNA. Numerical simulation results show that the stress would be bigger when the element contacting with the inner or outer ring than at other times, and the biggest stress would appear near the area that roller contacting with the inner ring. Phenomenon of stress concentration on the roller is found to be very obvious during the operating process of the bearing system. The stress distributions of different elements are uneven on the same side surface of roller in its axis direction. Numerical simulation results can give useful references for the design and analysis of rolling bearing.

Numerical Simulation and Parameter Optimization on Forming Process of Automobile Torque Box

2014 ◽  
Vol 722 ◽  
pp. 140-146
Author(s):  
Wen Juan Zhang ◽  
Long Wu ◽  
Gang Chen
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Parameter Optimization ◽  
Process Parameters ◽  
Fem Simulation ◽  
Simulation Software ◽  
Drawing Process ◽  
Forming Process ◽  
Element Simulation

In this paper the drawing process of Box-torque was simulated by Dynaform, which is FEM simulation software. The process parameters, which affected the quality of forming, were optimized by finite element simulation. The emphasis was focus on the optimization of draw-bead and BHF and data were summarized from the optimization graphs. In this simulation, lengthways draw-bead was set on the technical face for reducing or eliminating wrinkle. It was innovation difference from the usual that the draw-bead was set on binder. Finally the correctness of simulation was approved by comparing the optimization of simulation with the data of experimentation.

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