Investigation into AZ31 Sheet Metal Deep Drawing Process at Elevated Temperature

2010 ◽  
Vol 154-155 ◽  
pp. 1244-1250
Author(s):  
Peng Cheng Wang ◽  
Pei Wu ◽  
Zhi Yong Yue

In this paper, mechanical properties of unidirectional hot tensile tests of 3mm thick AZ31 magnesium alloy sheet metal are researched at elevated temperatures and under different tensile speeds. In this basis, thermal deep drawing of cylinders tests for 3mm thick AZ31 magnesium alloy sheet are investigated at elevated drawing temperatures, different drawing speeds and so on. Thermal deep drawing performance showed that set pieces better when elevated temperature and drawing speed range are appropriate to deep drawing.

2018 ◽  
Vol 941 ◽  
pp. 1270-1275
Author(s):  
Donato Sorgente ◽  
Gianfranco Palumbo ◽  
Alessandro Fortunato ◽  
Alessandro Ascari ◽  
Ali Arslan Kaya

The tailoring of mechanical and technological properties of the initial material in sheet metal forming has been widely investigated and successfully applied. The benefits of such an approach can be found in the improvement of both the post-forming performances of the manufactured component and the forming process capabilities. Different strategies can be found and most of them involve a microstructural alteration by a selective heat source (e.g. laser, induction, UV light). The use of aluminium alloys combined with these strategies has been extensively investigated, while magnesium alloys are almost not yet considered from this viewpoint. In this work, we investigated the effect of a selective laser heat treatment on an AZ31 magnesium alloy sheet. After laser heat treating a single track in the centre of a blank with different heat input values, bulge tests at elevated temperatures were conducted. The dome height evolution was continuously acquired during the tests and differences between the untreated specimen and the laser treated ones have been characterized. The effect of the laser treatment was evaluated also in terms of thickness distribution of the formed specimens. A thickness discontinuity was found along the treated specimens in the transition zone between the treated and the untreated material. Results highlighted that an effective change in the forming behaviour can be induced in the treated zone depending on the laser heat input. It has thus been shown that this approach can be employed for tailoring the magnesium alloy blank properties prior to the gas forming at elevated temperatures.


2008 ◽  
Vol 49 (5) ◽  
pp. 1120-1123 ◽  
Author(s):  
Myeong Han Lee ◽  
Heon Young Kim ◽  
Heung Kyu Kim ◽  
Gi Deuck Kim ◽  
Soo Ik Oh

2013 ◽  
Vol 535-536 ◽  
pp. 292-295 ◽  
Author(s):  
Takashi Katahira ◽  
Tetsuo Naka ◽  
Masahide Kohzu ◽  
Fusahito Yoshida

In the present work, FLDs of AZ31 magnesium alloy sheet for non-proportional strain paths were investigated by performing two-step stretch forming experiments at various forming speeds (3, 30 and 300 mm.min-1) at elevated temperatures of 150, 200 and 250°C. The forming limit strainSuperscript texts, both for proportional and non-proportional deformations, increased with temperature rise and with decreasing forming speed. A FLC after a uniaxial pre-strain lies outside of the proportional FLC for a given condition of temperature and forming speed, whereas a biaxially pre-strained FLC lies inside of the proportional FLC. It was found that the accumulated effective plastic strain and the direction of plastic strain increment at the final stage of forming are two major factors that influence the forming limits for non-proportional deformations.


2007 ◽  
Vol 340-341 ◽  
pp. 639-644 ◽  
Author(s):  
Ying Hong Peng ◽  
Qun Feng Chang ◽  
Da Yong Li ◽  
Hu Jie ◽  
Xiao Qin Zeng

Blank holder force (BHF) plays an important role in sheet metal forming. Previous studies demonstrated that variable blank holder forces can improve the cold formability of steel blank, but the research on the application of variable blank holder force in warm forming of magnesium sheet forming has not been well investigated. In this study, the mechanical property of AZ31 magnesium alloy sheet is measured through some uniaxial tensile tests. In order to obtain the variational rule of the BHF, a mathematical model of BHF is deduced based on the energy theory. The variational rule of the BHF over the punch stroke is analyzed. Finally, three profiles of the BHF curve are designed, and the numerical simulation of warm deep drawing process of magnesium alloy sheet is also performed. A suitable variable blank holder force scheme is obtained through comparison among three results of simulation. The simulation indicates that the limiting drawing ratio of AZ31 magnesium alloy sheet can be improved from 3.0 to 3.5 with the suitable blank holder force varied by an inverted V curve.


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