Research on NX-Based Progressive Die Design

2012 ◽  
Vol 602-604 ◽  
pp. 1818-1821
Author(s):  
Jun Liu ◽  
Cong Dong Ji
Keyword(s):  
Design Method ◽  
Equivalent Stress ◽  
Equivalent Strain ◽  
Die Design ◽  
Support Design ◽  
Stress Resilience ◽  
Progressive Die ◽  
Key Technology ◽  
Product Manufacturing ◽  
Progressive Die Design

Progressive die has been widely used in product manufacturing field. This paper proposed a NX-based computer server support design method. The equivalent stress, resilience, equivalent strain, attenuation, and forming were analyzed in detail. The key technology of confirming blank dimension and stock layout of server support were explicated clearly.

A Rapid Parametric CAD System for Fine-Blanking Progressive Dies

2010 ◽  
Vol 102-104 ◽  
pp. 252-256 ◽  
Author(s):  
Yi Lin Wang ◽  
Hui Cai Long
Keyword(s):  
Development Process ◽  
Design Method ◽  
Die Design ◽  
Fine Blanking ◽  
Progressive Die ◽  
Cad System ◽  
Progressive Dies ◽  
Die Structure ◽  
Parametric Cad ◽  
Progressive Die Design

Fine-blanking is an advanced and precision stamping process. Designing the construction die is an important part of the entire development process. But for lots of special and complicated structures of fine-blanking dies, especially some progressive dies, many problems occurred during the traditional two-dimensional design method, such as heavy workload, time-consuming, difficulty of modification, difficulty of checking interference, difficulty of novice entry. To solve these problems, a rapid parametric CAD system based on SolidWorks is developed for fine-blanking progressive dies in the present study. The system comprises five modules, namely DIEBASE, WORKPART, STANDARD, MOTION and DRAWING. The first three modules are designed for the rapid designing and modeling of three different sets of die components. These modules work in tandem with the design-table-based standard part libraries. The MOTION module is designed to simulate the movement situation and check the interferences of the die structure. The last module is designed for the drawing documents of the die parts and assembly. The main feature of the system is its parameter-based interfacing for fine-blanking progressive die design. The design and modification jobs could be done easily and quickly by operating this system, and the system is easy to learn for semiskilled and even unskilled engineers. An illustrative example is demonstrated to show the usefulness of the system.

The Die Design of Large Diameter Tee Multi-Pass Extrusion Process

2011 ◽  
Vol 194-196 ◽  
pp. 2199-2203
Author(s):  
Jian Zhang ◽  
Tan Li ◽  
Liang Chu ◽  
Da Sen Bi
Keyword(s):  
Large Diameter ◽  
Equivalent Stress ◽  
Extrusion Process ◽  
Equivalent Strain ◽  
Simulation Software ◽  
Die Design ◽  
State Variables ◽  
Element Simulation ◽  
Deformation Stress ◽  
First Contact

Finite element simulation software Deform-3D on large-diameter multi-pass three-way pipe to simulate the extrusion process, the equivalent stress, equivalent strain and load were analyzed. The simulation results show that with the increase of processing pass, deformation process becomes complex, forming more difficult, the value of the state variables are increasing; in the extrusion process, the mold first contact with the billet and extruded convex hull area of the site, compared to other regions, plastic deformation, stress concentration and large, with the mold closed, the force to uniform .The results are well shown that it could provide a theoretical basis to the practical industrial production.

A New Computerized System for Piercing and Bending Progressive Die Design

2011 ◽  
Vol 110-116 ◽  
pp. 4823-4831 ◽  
Author(s):  
Mohammad Ali Farsi
Keyword(s):  
Sheet Metal ◽  
Die Design ◽  
Network Systems ◽  
Progressive Die ◽  
Progressive Dies ◽  
Cad Cam ◽  
Formed Part ◽  
Design And Manufacture ◽  
Computerized System ◽  
Progressive Die Design

A Progressive die is used to transform flat strips of sheet metal into a formed part. This transformation is performed progressively by a series of stations that cut and bend the material into a desired shape. The progressive dies reduce the time and cost of producing complex sheet metal components. The design and manufacture of these dies are difficult. CAD/CAM systems have been proved very useful tools for this task. In this paper, a new system for design of the piercing and bending progressive die is described. In this system, piercing and bending operation are separated and the sequencing of each type is done individually. In this system first sequence of the piercing stations are determined then bending operations are sequenced based on a classification and fuzzy algorithm. Also, neural network systems are used to determine final angle of bends and die parameters. The capability of the system is shown using a sheet metal component.

Trends and Developments in Intelligent Computer Aided Design of Progressive Dies

2005 ◽  
Vol 6-8 ◽  
pp. 241-248 ◽  
Author(s):  
S. Kumar ◽  
R. Singh
Keyword(s):  
Knowledge Base ◽  
Computer Aided Design ◽  
Die Design ◽  
Medium Size ◽  
System Framework ◽  
Intelligent Cad ◽  
Progressive Die ◽  
Cad System ◽  
Design Activities ◽  
Progressive Die Design

This paper discusses the trends and developments in intelligent CAD of progressive die. The research efforts reviewed reveal the growing importance and relevancy of particular AI techniques for automation of progressive die design activities. Based on the knowledge base approach of AI, an intelligent CAD framework is developed and presented in this paper. The proposed intelligent CAD framework comprises different knowledge base modules for automating progressive die design process. The procedure for the development of various knowledge base modules of the proposed intelligent CAD system is described through module CCKBS which has been designed for assessing manufacturability of sheet metal parts. An illustrative example has been included for demonstrating the usefulness of the developed module CCKBS. The system framework is flexible enough to accommodate new acquired knowledge for each module. The modules of the system framework are implementable on a PC and thus can be affordable by small and medium size enterprises.

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