A New Criterion for Optimization the Intermittently Reversing Direction Electromagnetic Stirring in Round Strands Continuous Casting

2013 ◽  
Vol 785-786 ◽  
pp. 1095-1098
Author(s):  
Zuo Sheng Lei ◽  
Xiao Hua Yang ◽  
Ru Jun Wei ◽  
Qi Gao

Liquid metal flow behavior in round strands continuous casting under intermittently reversing direction electromagnetic stirring was measured by ultrasonic Doppler velocity-meter in a physical simulation system in order to investigate the effects of time interval () of periodically reversed magnetic field on the spatial and temporal flow. The results show that under electromagnetic stirring with direction reserved magnetic field, theres a periodically change of the metal flow velocity and rotation direction with the periodically direction changing of the magnetic field. From both the experimental and mathematical model calculation results, it is found that when is nearly equal to the time required for the metal flow speeding to the maximum velocity from still and decreases to zero again, there is a critical value of the rate of dynamic pressure, which means the wash effect of the liquid metal flow. On this point, rate of dynamic pressure was proposed to be a criterion for optimization the processing of electromagnetic stirring.

2011 ◽  
Vol 402 ◽  
pp. 46-50
Author(s):  
Zhen Qiang Zhang ◽  
Hao Jia ◽  
Xiao Wei Zhang ◽  
Kang Deng ◽  
Zhong Ming Ren ◽  
...  

The flow state and velocity distribution of liquid metal in the FC-Mold and the influence rules by the magnetic flux density have been investigated when electromagnetic brake adopted, applying mercury as medium to simulate molten steel in the continuous casting process. The velocity measurement has been completed by the Ultrasonic Doppler Velocimeter (UDV) under various magnetic distribution and the influence laws of magnetic flux density on the liquid metal flow in the mold has been analyzed. The experimental results indicate that, when the upper and lower magnetic flux density is 0.18T and 0.5T respectively, a preferable control effect can be obtained, not only the free surface fluctuation can be compressed, but also a plug flow can be rapidly formed.


Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 532
Author(s):  
Evgeniy Shvydkiy ◽  
Egbert Baake ◽  
Diana Köppen

Non steady applied magnetic field impact on a liquid metal has good prospects for industry. For a better understanding of heat and mass transfer processes under these circumstances, numerical simulations are needed. A combination of finite elements and volumes methods was used to calculate the flow and solidification of liquid metal under electromagnetic influence. Validation of numerical results was carried out by means of measuring with ultrasound Doppler velocimetry technique, as well as with neutron radiography snapshots of the position and shape of the solid/liquid interface. As a result of the first part of the work, a numerical model of electromagnetic stirring and solidification was developed and validated. This model could be an effective tool for analyzing the electromagnetic stirring during the solidification process. In the second part, the dependences of the velocity pulsation amplitude and the melt velocity maximum value on the magnetic field pulsation frequency are obtained. The ability of the pulsating force to develop higher values of the liquid metal velocity at a frequency close to the MHD resonance was found numerically. The obtained characteristics give a more detailed description of the electrically conductive liquid behaviour under action of pulsating traveling magnetic field.


2015 ◽  
Vol 3 (3) ◽  
pp. 212-220 ◽  
Author(s):  
Zhen-Qiang Zhang ◽  
Jian-Bo Yu ◽  
Zhong-Ming Ren ◽  
Kang Deng

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