Effect of Nozzle Outlet Type On the Flow Field Velocity and Impact Pressure of High Pressure Water Jet Peening

Water jet peening can effectively improve the fatigue strength of metal materials, and the outlet shape of nozzle greatly affects the effect of water jet peening. In this paper, the effects of nozzle outlet shape on water jet velocity and impact pressure is studied by numerical simulation, and the jet velocity and dynamic pressure for different standoff distances are also discussed. The results show that the water jets of square, circular and triangular nozzles are highly concentrated, and the water jet of elliptical nozzles is the most divergent. The axial velocity attenuation of the square nozzle along the axis is slower than that of the other three nozzles. The water axial velocity of the elliptical nozzle attenuates fastest and the length of the core segment of the water jet is the smallest. Within a certain axial distance, the dynamic pressure area in the central area of the elliptical water jet is obviously larger than that of the other three nozzles, and the effective treatment range is large, which is more suitable for the welding surface strengthening operation.

BOREAL- A fixed-wing unmanned aerial system for the measurement of wind and turbulence in the atmospheric boundary layer

An instrumentation package for wind and turbulence observations in the atmospheric boundary layer on an unmanned aerial vehicle (UAV) called BOREAL has been developed. BOREAL is a fixed wing UAV built by BOREAL company which weighs up to 25kg (5kg of payload) and has a wingspan of 4.2m. With a light payload and optimal weather conditions, it has a flight endurance of nine hours. The instrumental payload was designed in order to measure every parameter required for the computation of the three wind components, at a rate of 100 s−1 which is fast enough to capture turbulence fluctuations: a GPS-IMU platform measures the three components of the groundspeed a well as the attitude angles; the airplane nose has been replaced by a five-hole probe in order to measure the angles of attack and sideslip, according to the so-called radome technique. This probe was calibrated using computational fluid dynamics (CFD) simulations and wind tunnel tests. The remaining instruments are a Pitot tube for static and dynamic pressure measurement, and temperature/humidity sensors in dedicated housings. The optimal airspeed at which the vibrations are significantly reduced to an acceptable level was defined from qualification flights. With appropriate flight patterns, the reliability of the mean wind estimates, through self-consistency and comparison with observations performed at 60m on an instrumented tower could be assessed. Promising first observations of turbulence up to frequencies around 10Hz and corresponding to a spatial resolution to the order of 3m, are hereby presented.

Plunging Circular Jets: Experimental Characterization of Dynamic Pressures Near the Stagnation Zone

Spillways are a requirement for dams’ safety, mainly preventing overtopping during floods. A common spillway solution involves plunging jets, which dissipate a considerable flow energy in the plunge pool. Energy dissipation has to occur in a controlled manner to avoid endangering the dam foundation and river slopes. Indeed, a scouring process in the downstream riverbed will inevitably develop until equilibrium is reached, otherwise a suitable pre-excavated or concrete lined plunge pool has to be provided. This paper focuses on experimental studies in which particular attention was paid to the dynamic pressures in the plunge pool floor at the vicinity of the jet stagnation zone sampled at 2.4 kHz. A rectangular experimental facility, 4.00 m long and 2.65 m wide, was used as plunge pool. Tests involved a vertical circular plunging jet with velocity ranging from 5 to 18 m/s and plunge pool depth ranging from 4.2 to 12.5 jet diameters. Differences in dynamic pressure measurements are highlighted between transducers located in the inner and outer regions of the jet diameter footprint. Several parameters characterizing the dynamic pressures evidence trends tied with the jet velocity that, to the authors’ knowledge, were not dealt in previous research. These can derive from the coupling effects of consequent recirculating motions and air entrainment in the limited-size plunge pool. Both effects, increasing with velocity, cause an reduction in the efficiency of the diffusing jet shear layer. This aspect deserves further investigation to achieve a better understanding and more complete characterization.

Speed distribution in the exhaust diffuser of the air fan

A perfect connection between the column and the fan is that which ensures an air inlet in the fan, evenly distributed, over the entire surface of the suction mouth and an air outlet from the fan outlet made in a way that allows the full use of developed pressure. For both suction and exhaust, fans must be equipped with a device/diffuser. When the fan discharges freely into the atmosphere without any connection, a loss equivalent to 50% of the average dynamic pressure at the discharge port occurs. If the fan discharges into a speaker, the loss depends on its angle. At a peak angle of 30° corresponds to a loss of ≈ 25% of the average dynamic pressure in the discharge mouth, and to reduce air vortices the speakers must be built at an angle of inclination to vertical or horizontal between 12- 15°, in order to reduce the aerodynamic resistances. The paper will present the speed field distribution of an axial fan located on a circular duct, provided on the air discharge side with a diffuser with a length of 1.5 m, at an angle of inclination to the vertical or horizontal of 12°.

Development, Implementation and Testing of Algorithm to Detect Ionopause-Like Structure Using Parallel Processing in the Martian Atmosphere

This study assesses the Martian ionopause using MAVEN datasets between periapsis and 150-600 km. Ionopause is an abrupt reduction of the electron density with increasing altitude. It is also required to verify the simultaneous increase of the electron temperature and variability below 400 km. To address this issue, we have adopted a computational approach in determining the ionopause-like density structure of the ionospheric profile. From computing thermal & magnetic pressures, radial magnetic field components, ionopause-like density gradient are detected and stored. The ionopause (theoretically) is formed where the total ionospheric pressure equals solar wind dynamic pressure. The present algorithm consists of a comprehensive set of conditions to be performed on the dataset sequentially. These include datasets from various instruments simultaneously observed. The primary objective of the present study is to describe the implementation and testing of this algorithm for big datasets of the Martian ionosphere and extract ionopause-like density gradient using automation. Keywords: Ionopause, Mars, Remote sensing, MAVEN dataset, Parallel-processing

High-efficiency casing perforation oil and gas wells

The energetic capabilities of a high-speed jet of an aqueous solution of polyethylene oxide (PEO) with varying concentration and different outflow pressures from a jetforming nozzle were investigated using the length of the forming channel in the model of the casing of an oil and gas well, cement sheath and rock layer, as well as impact of the jet force on a metal plate fixed on a physical pendulum. The experimental data made it possible to obtain a calculated dependence in a dimensionless form to determine the quality (initial sections) of jets of aqueous solutions with different concentrations and molecular weights of PEO, considering the real parameters of the jet-forming nozzles of the hydroperforator. A comprehensive study of the perforation process made it possible to substantiate the mechanism of the high destructive capacity of a high-speed jet of polymer solution. It has been established that the mechanism of the high destructive capacity of the polymer water jet is not due to the Toms effect, but caused by the destructive action of the dynamic pressure of the polymer water jet «reinforced» by strongly unfolded macromolecular chains under the action of a tensile flow in the inlet area of the jet forming nozzle of the hydroperforator. Keywords: perforator; jet nozzle; jet quality; casing; cement sheath; rock; Toms effect.

Gas film lubrication method on rotation shaft seal based on contact design

Purpose Wear failure happens frequently in rubber seal of high-speed rotating shaft because of the dry friction. Some traditional lubrication methods are not effective because of the restrictions on the relative high speed, temperature and others. This paper aims to present a new method of lubrication with gas film for the rotation shaft seal based on the contact design. Design/methodology/approach To obtain the generation condition of gas film and good effect of lubrication in the contact gap between the shaft and its seal, a series of micro-spiral grooves are designed on the contact surface of rubber seal so as to obtain a continuous dynamic pressure difference. Findings The result is that the distribution of the gas film in the micro-gap is continuous under the design of the spiral grooves and the contact with eccentricity because of the deformation of rubber seal, which is verified through the simulation calculation and experiment test. It is confirmed that the lubrication method with gas film through designing micro-spiral grooves on the contact surface is effective, and can achieve self-adaptive air lubrication for the high-speed shaft under the premise of the reliable sealing. Originality/value The method of gas film lubrication is realized through designing a microstructure of spiral grooves on the rubber surface to change the contact status, which can form a mechanism of adaptive lubrication to reduce the dry friction automatically in the contact gap. For the cross-scale difference between the rubber seal and gas film, a new modeling method is presented by building the mapping relation for the split blocks and repairing technique with integrated computer engineering and manufacturing, to reduce the possibility of nonconvergence and improve the efficiency and accuracy of calculation.

Modified Lateral Pressure Formula of Shallow and Circular Silo Considering the Elasticities of Silo Wall and Storage Materials

For the shallow and circular silo(SCS), when the aspect ratio is between 1.0 and 1.5, the lateral pressure especially dynamic pressure may cause destruction if the size of the silo is large. In general, the lateral pressures should be calculated simultaneously according to the shallow silo and the deep silo calculation formulas based on Rankine’s earth pressure theory and Janssen’s theory, respectively, and the larger value of them should be adopted. However, whether the two formulas are reasonable needs to be verified. This paper proposed a modified calculation method of lateral pressure on the silo wall of SCS, considering the elasticities of silo wall and storage materials. The availability of shallow silo and deep silo methods, and the modified method were compared with the experiment and simulation. The results show that the Rankine’s formula is too conservative for the static lateral pressure, and the results of the modified method and Janssen formula are close to that of the experimental and simulation. For the dynamic lateral pressure calculation, Rankine theory is unsafe for the discharging load. The relative error of the dynamic lateral pressure based on Janssen theory is between 20% and 30%, which is too large. The dynamic lateral pressure calculated by the modified method is in good agreement with that of the experimental and simulation, and the relative error is less than 10%. Therefore, the modified method of lateral pressure formula is reasonable, which can provide guidance for the safety design of silo structure.

A new calculation formula to describe the dynamic pressure of water jet peening with elliptical nozzle for high-efficiency treatment

Water jet peening is a good potential method to control welding residual stresses. The water jet with elliptical nozzle can improve the treatment efficiency due to its large treatment area. In this article, the water jet velocity and dynamic pressure for different elliptical nozzle dimensions and standoff distances are discussed by numerical simulation. The results show that when the axial distance is 10 mm, the effective impact diameter of the elliptical nozzle a/b=8–12 is about 2 times or more than that of the circular nozzle. The length of the jet core of the elliptical nozzle is only related to the outlet structure and is independent of the inlet pressure. The correlation between the dimensionless core length of the elliptical water jet and its long and short axes is derived. When the ratio of the major axis to the minor axis is between 7 and 13, the core length of the elliptical water jet is 7–7.5 times that of its minor axis. Combining the suitable treatment area and dynamic pressure, the elliptical nozzle with an axis ratio of 8 is recommended to control the welding residual stress. Finally, a new formula for calculating dynamic pressure distribution is proposed for the elliptical nozzle water jet at different stages.