Potential Spark Erosion Approaches to Silicon Nanoparticles Production

2014 ◽  
Vol 936 ◽  
pp. 1764-1768
Author(s):  
Ahmad Farooq ◽  
Wei Wang

This article demonstrates potential approaches to the production of Silicon Nanoparticles (SiNPs) using spark erosion in forms of Wire-EDM (WEDM), Die-sink and Micro -EDM. Utilizing the data from research work on such conventional spark erosion approaches, a novel method of nanoparticle production called high pressure flushing spark erosion has been introduced in this paper. This is an automated prototype machining system that utilizes deionized water sprayed @ 0.8 MPa through a rotating copper tool, boring on boron doped silicon ingot workpiece. SiNPs comprising an average diameter of 50nm were generated with approximate productivity of 1.5g/hr. The results demonstrate that the process holds excellent potential as an industrialized SiNPs preparation method in terms of size and productivity.

2015 ◽  
Vol 799-800 ◽  
pp. 479-482
Author(s):  
Ahmad Farooq ◽  
Ali Abd El-Aty

Silica coated alumina abrasives, used for abrading the surface of Yttria stabilized tetragonal zirconia polycrystal ceramics, were produced in order to achieve successful bonding with resin luting cement. The source of the silica coating was from Silicon Nanoparticles (SiNPs) that were produced from spark erosion in high pressure flushing of deionized water. SEM images verified average size distribution of the SiNPs to be between 30-50nm. In contrast to the tribochemical methods that are used widely to produce such abrasives, a completely novel dry physical process was opted for this experiment. By optimization of the conditions, 2g of purified SiNPs was mixed with 20g of alumina μ-particles (approximated diameter of 100μm), in presence of 25ml ethanol, mixed thoroughly to form slurry. Heated up to 120°C for 20 minutes to evaporate the ethanol, the resultant powder mix was compacted and uploaded in furnace at temperature of 1100°C for 2hrs. This formed an oxide layer on the SiNPs which consequently formed bonding with the alumina particles. SEM/EDS results validate substantial amount of coating of silica on alumina. The paper hereby demonstrates a novel method of producing silica coated alumina abrasives, which is a dry and cleaner substitution method compared to tribochemical approach.


Author(s):  
J. V. Maskowitz ◽  
W. E. Rhoden ◽  
D. R. Kitchen ◽  
R. E. Omlor ◽  
P. F. Lloyd

The fabrication of the aluminum bridge test vehicle for use in the crystallographic studies of electromigration involves several photolithographic processes, some common, while others quite unique. It is most important to start with a clean wafer of known orientation. The wafers used are 7 mil thick boron doped silicon. The diameter of the wafer is 1.5 inches with a resistivity of 10-20 ohm-cm. The crystallographic orientation is (111).Initial attempts were made to both drill and laser holes in the silicon wafers then back fill with photoresist or mounting wax. A diamond tipped dentist burr was used to successfully drill holes in the wafer. This proved unacceptable in that the perimeter of the hole was cracked and chipped. Additionally, the minimum size hole realizable was > 300 μm. The drilled holes could not be arrayed on the wafer to any extent because the wafer would not stand up to the stress of multiple drilling.


2021 ◽  
Author(s):  
Mona Hosseini-Sarvari ◽  
Atefe Valikhani

Boron doped TiO2 (B-TiO2) was prepared, characterized, and successfully applied as a reusable, inexpensive, available, and heterogeneous nano photocatalyst under visible light for a novel method of construction of phenacyl...


Crystals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 885
Author(s):  
Nicole Knoblauch ◽  
Peter Mechnich

Zirconium-Yttrium-co-doped ceria (Ce0.85Zr0.13Y0.02O1.99) compacts consisting of fibers with diameters in the range of 8–10 µm have been successfully prepared by direct infiltration of commercial YSZ fibers with a cerium oxide matrix and subsequent sintering. The resulting chemically homogeneous fiber-compacts are sinter-resistant up to 1923 K and retain a high porosity of around 58 vol% and a permeability of 1.6–3.3 × 10−10 m² at a pressure gradient of 100–500 kPa. The fiber-compacts show a high potential for the application in thermochemical redox cycling due its fast redox kinetics. The first evaluation of redox kinetics shows that the relaxation time of oxidation is five times faster than that of dense samples of the same composition. The improved gas exchange due to the high porosity also allows higher reduction rates, which enable higher hydrogen yields in thermochemical water-splitting redox cycles. The presented cost-effective fiber-compact preparation method is considered very promising for manufacturing large-scale functional components for solar-thermal high-temperature reactors.


2010 ◽  
Vol 484 (4-6) ◽  
pp. 258-260 ◽  
Author(s):  
D.D.D. Ma ◽  
K.S. Chan ◽  
D.M. Chen ◽  
S.T. Lee

Solar RRL ◽  
2021 ◽  
Author(s):  
Bruno Vicari Stefani ◽  
Moonyong Kim ◽  
Matthew Wright ◽  
Anastasia Soeriyadi ◽  
Dmitriy Andronikov ◽  
...  

2001 ◽  
Vol 89 (10) ◽  
pp. 5788-5790 ◽  
Author(s):  
I. Yonenaga ◽  
T. Taishi ◽  
X. Huang ◽  
K. Hoshikawa

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