Solid-Phase Reduction and Separation of Iron and Phosphorus from Manganese Oxides in Ferromanganese Ore

2021 ◽  
Vol 410 ◽  
pp. 281-286
Author(s):  
Nurlybay K. Kosdauletov ◽  
Vasiliy R. Roshchin
Keyword(s):  
Manganese Oxides ◽  
Solid Phase ◽  
Oxide Phase ◽  
Metallic Phase ◽  
Scanning Microscope ◽  
X Ray ◽  
Phase Reduction ◽  
Reduction Of Iron ◽  
Reducing Roasting ◽  
Electron Scanning Microscope

The possibility of joint solid-phase reduction of iron and phosphorus from ferromanganese ore has been experimentally confirmed. Solid-phase reduction was performed at a temperature of 1000°C and exposure time of 2-5 hours, in a CO atmosphere, also produced the separation of the reduction products by melting. The distribution of iron and phosphorus was studied using an electron scanning microscope. The phase analysis of the samples was studied using a Rigaku Ultima IV X-ray diffractometer. The results were processed using the "Match" software. Reducing roasting in a CO atmosphere provides a transition from the oxide phase to the metallic phase of only iron and phosphorus without loss of manganese, thus increasing the concentration of MnO oxide in the residual oxide phase of the ore.

scholarly journals Separation of ferromanganese ore components by non-contact and contact carbothermic reduction

2021 ◽  
Vol 64 (10) ◽  
pp. 761-767
Author(s):  
N. Kosdauletov ◽  
E. K. Mukhambetgaliev ◽  
V. E. Roshchin
Keyword(s):  
Solid Phase ◽  
Oxide Phase ◽  
Metallic Phase ◽  
Reducing Agent ◽  
Pure Hydrogen ◽  
Solid Carbon ◽  
Phase Reduction ◽  
Manganese Alloys ◽  
Reducing Gas ◽  
Reduction Of Iron

The possibility of joint selective solid-phase reduction of iron and phosphorus in ferromanganese ore has been experimentally confirmed. The experiments were carried out in a Tamman laboratory furnace at a temperature of 1000 °C and holding for two and five hours. The article presents results of the study of phase composition and phases' quantitative ratio of the reduction products, as well as chemical composition of the phases. It was established that reduction roasting in CO atmosphere provides a transition from oxide phase to metal phase only of iron and phosphorus. At the same time, the concentration of manganese oxide MnO increases in the ore oxide phase. The use of solid carbon as a reducing agent under the same conditions leads to transition to the metallic phase together with iron and phosphorus of a part of manganese. Based on the obtained data, it is proposed to selectively reduce iron and phosphorus at a temperature of 1000 °C with a reducing gas. Gas reduction will make it possible to use existing gas furnaces, in particular, multi-pod furnaces, for metallization of iron and phosphorus in ferromanganese ore, and natural gas, including hydrogen -enriched gas, and even pure hydrogen, as a reducing agent and energy carrier. Due to this, at the stage of ore metallization in production of manganese alloys, greenhouse gas CO2 emissions can be reduced. The results of the work can be used in the development of theoretical and technological bases for processing ferromanganese ores with a high content of phosphorus, which are not processed by existing technologies.

Pyro-Metallurgical Processing of Ilmenite Concentrate with Production of Iron and Titanium Oxides

2021 ◽  
Vol 316 ◽  
pp. 385-389
Author(s):  
K.I. Smirnov ◽  
P.A. Gamov
Keyword(s):  
Crystal Lattice ◽  
Pure Iron ◽  
Solid Phase ◽  
Oxide Phase ◽  
Titanium Oxides ◽  
Laboratory Studies ◽  
Ilmenite Concentrate ◽  
Phase Reduction ◽  
Reduction Of Iron ◽  
Metallurgical Processing

The main problem of processing of ores with a high content of titanium oxides is refractory slag based on TiO2, which makes it difficult to melt. The methods of processing of titanomagnetite and ilmenite ores were analyzed. It is shown that the existing scheme of processing does not meet the requirements of complex use of materials. The paper presents the results of laboratory studies on reduction of ilmenite concentrate and subsequent pyrometallurgical separation of reduction products without addition of flux or slag-forming materials. Solid-phase reduction of iron enabled to extract iron selectively from the ilmenite crystal lattice, not diluting the oxide phase with the reducing agent ash. Using the advantages of solid-phase reduction, the possibility of obtaining pure iron and slag with a high content of titanium oxides was shown.

scholarly journals Selective reduction of iron and phosphorus from oolitic ore

2020 ◽  
Vol 63 (7) ◽  
pp. 560-567
Author(s):  
S. P. Salikhov ◽  
B. Suleimen ◽  
V. E. Roshchin
Keyword(s):  
Carbon Monoxide ◽  
Gas Phase ◽  
Solid Phase ◽  
Selective Reduction ◽  
Metallic Phase ◽  
Metal Phase ◽  
Phase Reduction ◽  
Reduction Of Iron ◽  
Phosphorus Reduction ◽  
Reductive Roasting

Possibility of selective solid-phase reduction of iron from oolitic ore has been experimentally confirmed. Solid phase reduction was carried out at temperatures of 850 and 1000 °C in CO atmosphere and in the mixture with solid carbon. Distribution of iron and phosphorus was investigated with scanning electron microscope. It was found that at temperature of 1000 °C minimum amount of phosphorus (up to 0.3 %) is transformed into the metallic phase at reduction by carbon monoxide. Upon reduction in mixture of ore with carbon, phosphorus content in metal phase reaches 1.0 – 1.3 % evenat temperature of 850 °C. Thermodynamic modeling of the processes occurring during reductive roasting of oolitic ore was carried out depending on temperature (1000 – 1400 K) and amount of carbon in the system. It is shown that reduction temperature and degree of phosphorus reduction vary depending on ratio of CO and CO2 in the gas phase. At temperatures below 892 °C, phosphorus is not reduced and all iron is in metal phase. With an increase in amount of carbon in the system, phosphorus appears in metal phase. With an excess of carbon in the system, all phosphorus is in metal phase at temperature of 892 °С. Thus, with a certain amount of carbon in the system and, correspondingly, with a certain ratio of CO and CO2 in gas phase, selective reduction of iron is possible without phosphorus reduction even at temperature of 1100 °С. Comparison of experimental results with results of thermodynamic calculation confirms possibility of se selective reduction of iron without phosphorus reduction only by carbon monoxide.

The Metallurgical Characterization of Iron-Containing Concentrate

2020 ◽  
Vol 989 ◽  
pp. 428-433
Author(s):  
B.M. Myrzaliev ◽  
Kulgamal A. Nogaeva ◽  
E.B. Kolmachikhina
Keyword(s):  
Solid Phase ◽  
Metallic Copper ◽  
Iron Alloys ◽  
Metallic Phase ◽  
Phase Reduction ◽  
Slag Copper ◽  
Metallurgical Characterization ◽  
Two Phases ◽  
Metallization Process

The expediency of processing iron-containing concentrate with low iron content, increased content of manganese and copper is considered in the article. To process such a concentrate, a metallization process is proposed to produce sponge iron with a reducing agent - carbon. It was found that in solid-phase reduction at 1150 °C iron is reduced to a greater extent, as well as small particles with a copper content of about 95%, manganese is not recovered. The simulation process of metallization with carbon at a temperature of 1250 °C shows that iron is mainly distributed in the metallic phase, to a lesser extent in slag phases, manganese is distributed in two phases - metal and slag, copper is presented as a separate phase of metallic copper in the composition with iron alloys, and also composes a part of iron alloys. The reduction degree from concentrate to the metallic part is 80 - 91% for iron and 95 - 98% for copper. The presence of metallized particles of various sizes, representing phases of iron with manganese and copper was found in the slags.

scholarly journals Synthesis and X-ray analysis of complex ferrite YbBiNaFe2O6,5

2017 ◽  
pp. 14-17
Author(s):  
Muhkametkali Mataev ◽  
Moldir Abdraimova ◽  
A. Atabay
Keyword(s):  
Crystal Lattice ◽  
Solid Phase ◽  
Oxide Phase ◽  
Fluorite Structure ◽  
Solid Phase Reaction ◽  
Phase Reaction ◽  
X Ray Diffraction ◽  
X Ray ◽  
Cell Parameters ◽  
Mixed Ferrite

The complex oxide phase of the composition YbBiNaFe2O6,5 was synthesized by the high-temperature solid-phase reaction. X-ray diffraction analysis was used to study the structure for the first time; the type of syngony, unit cell parameters, X-ray diffraction and pycnometric densities were determined. X-ray diffraction was carried out by homology method from the initial fluorite structure δBi2O3. The method of least squares refined the parameters of the crystal lattice. The parameters of the orthorhombic lattice of complex mixed ferrite at the value of the number of formula units Z=4 are: a=5.2319, в=5.2186, с=7.5702 Å. The correctness of the results of the X-ray diffraction of complex mixed ferrite was confirmed by the good agreement between the experimental and calculated values of the inverse squares of the interplanar distances (104/d2). Satisfactory consistency of the values of the X-ray and pycnometric densities, ρrad = 8.335, ρpik = 8.328 g/cm3, proves the correctness of the results of the experiment. A comparative analysis of the interrelation between the parameters of the crystal lattice and the parameters of the crystal lattices of the initial oxide δBi2O3. The analysis shows the values of the parameters “a” and “c” are in satisfactory agreement with the parameters of the crystal lattice δBi2O3, the parameter “c” is distorted from the value of the parameter “a” on √2.

scholarly journals Structural Rearrangement of a-SiOx:H Films with Pulse Photon Annealing

2020 ◽  
Vol 22 (4) ◽  
pp. 489-495
Author(s):  
Vladimir A. Terekhov ◽  
Evgeny I. Terukov ◽  
Yury K. Undalov ◽  
Konstantin A. Barkov ◽  
Igor E. Zanin ◽  
...  
Keyword(s):  
Phase Composition ◽  
Atomic Structure ◽  
Silicon Oxide ◽  
Solid Phase ◽  
Oxide Phase ◽  
Fast Method ◽  
Silicon Nanoclusters ◽  
Surface Layers ◽  
X Ray ◽  
Interface Analysis

Amorphous SiOx films with silicon nanoclusters are a new interesting material from the standpoint of the physics, technology, and possible practical applications, since such films can exhibit photoluminescence due to size quantization. Moreover, the optical properties of these structures can be controlled by varying the size and the content of silicon nanoclusters in the SiOx film, as well as by transforming nanoclusters into nanocrystals by means of high-temperature annealing. However, during the annealing of nonstoichiometric silicon oxide, significant changes can occur in the phase composition and the structure of the films. The results of investigations on the crystallization of silicon nanoclusters in a SiOx matrix have shownthat, even a very fast method of annealing using PPA leads to the formation of large silicon crystallites. This also causes the crystallization of at least a part of the oxide phase in the form of silicon hydroxide H6O7Si2. Moreover, in films with an initial content of pure silicon nanoclusters ≤ 50%, during annealing a part of the silicon is spent on the formation of oxide, and part of it is spent on the formation of silicon crystals. While in a film with an initial concentration of silicon nanoclusters ≥ 53%, on the contrary, upon annealing, there occurs a partial transition of silicon from the oxide phase to the growth ofSi crystals        Reference 1. Undalov Y. K., Terukov E. I., Silicon nanoclustersncl-Si in a hydrogenated amorphous silicon suboxidematrix a-SiOx:H (0 < x < 2). Semiconductors. 2015;49(7):867- 878. DOI: https://doi.org/10.1134/S10637826150702222. Kim K. H., Johnson E. V., Kazanskii A. G.,Khenkin M. V., Roca P. Unravelling a simple methodfor the low temperature synthesis of siliconnanocrystals and monolithic nanocrystalline thinfilms. Scientific Reports. 2017;7(1) DOI: https://doi.org/10.1038/srep405533. Undalov Y. K., Terukov E. I., Trapeznikova I. N.Formation of ncl-Si in the amorphous matrix a-SiOx-:H located near the anode and on the cathode, usinga time-modulated DC plasma with the (SiH4–Ar–O2)gas phase (Co2 = 21.5 mol%). Semiconductors.2019;53(11): 1514–1523. DOI: https://doi.org/10.1134/S10637826191102284. Terekhov V. A., Terukov E. I., Undalov Y. K.,Parinova E. V., Spirin D. E., Seredin P. V., Minakov D. A.,Domashevskaya E. P. Composition and optical propertiesof amorphous a-SiOx:H films with silicon nanoclusters.Semiconductors. 2016;50(2): 212–216. DOI:https://doi.org/10.1134/S10637826160202515. Terekhov V. A., Turishchev S. Y., Kashkarov V. M.,Domashevskaya E. P., Mikhailov A. N., Tetel’baum D. I.Silicon nanocrystals in SiO2 matrix obtained by ionimplantation under cyclic dose accumulation. PhysicaE: Low-dimensional Systems and Nanostructures.2007;38(1-2): 16–20. DOI: https://doi.org/10.1016/j.physe.2006.12.0306. Terekhov V. A., Turishchev S. Y., Pankov K. N.,Zanin I. E., Domashevskaya E. P., Tetelbaum D. I.,Mikhailov A. N., Belov A. I., Nikolichev D. E., Zubkov S. Y.XANES, USXES and XPS investigations of electronenergy and atomic structure peculiarities of the siliconsuboxide thin film surface layers containing Si nanocrystals.Surface and Interface Analysis. 2010;42(6-7):891–896. DOI: https://doi.org/10.1002/sia.33387. Terekhov V. A., Turishchev S. Y., Pankov K. N.,Zanin I. E., Domashevskaya E. P., Tetelbaum, MikhailovA. N., Belov A. I., Nikolichev D. E. Synchrotron investigationsof electronic and atomic-structure peculiaritiesfor silicon-oxide films’ surface layers containingsilicon nanocrystals. Journal of Surface Investigation.X-ray, Synchrotron and Neutron Techniques. 2011;5(5):958–967. DOI: https://doi.org/10.1134/S102745101110020X8. Sato K., Izumi T., Iwase M., Show Y., Morisaki H.,Yaguchi T., Kamino T. Nucleation and growth of nanocrystallinesilicon studied by TEM, XPS and ESR.Applied Surface Science. 2003;216 (1-4): 376–381. DOI:https://doi.org/10.1016/S0169-4332(03)00445-89. Ledoux G., Gong J., Huisken F., Guillois O., ReynaudC. Photoluminescence of size-separated siliconnanocrystals: Confirmation of quantum confinement.Applied Physics Letters. 2002;80(25): 4834–4836. DOI:https://doi.org/10.1063/1.148530210. Patrone L., Nelson D., Safarov V. I., Sentis M.,Marine W., Giorgio S. Photoluminescence of siliconnanoclusters with reduced size dispersion producedby laser ablation. Journal of Applied Physics. 2000;87(8):3829–3837. DOI: https://doi.org/10.1063/1.37242111. Takeoka S., Fujii M., Hayashi S. Size-dependentphotoluminescence from surface-oxidized Si nanocrystalsin a weak confinement regime. Physical ReviewB. 2000;62(24): 16820–16825. DOI: https://doi.org/10.1103/PhysRevB.62.1682012. Ievlev V. M. Activation of solid-phase processesby radiation of gas-discharge lamps, Russian ChemicalReviews. 2013;82(9): 815–834. DOI: https://doi.org/10.1070/rc2013v082n09abeh00435713. Zimkina T. M., Fomichev V. A. Ultrasoft X-Rayspectroscopy. Leningrad: Leningrad State UniversityPubl.; 1971. 132 p.14. Wiech G., Feldhütter H. O., Šimůnek A. Electronicstructure of amorphous SiOx:H alloy filmsstudied by X-ray emission spectroscopy: Si K, Si L, andO K emission bands. Physical Review B. 1993;47(12):6981–6989. DOI: https://doi.org/10.1103/Phys-RevB.47.698115. Domashevskaya E. P., Peshkov Y. A., TerekhovV. A., Yurakov Y. A., Barkov K. A., Phase compositionof the buried silicon interlayers in the amorph o u s m u l t i l a y e r n a n o s t r u c t u r e s[(Co45Fe45Zr10)/a-Si:H]41 and [(Co45Fe45Zr10)35(Al2O3)65/a-Si:H]41. Surface and Interface Analysis.2018;50(12-13): 1265–1270. DOI: https://doi.org/10.1002/sia.651516. Terekhov V. A., Kashkarov V. M., ManukovskiiE. Yu., Schukarev A. V., Domashevskaya E. P.Determination of the phase composition of surfacelayers of porous silicon by ultrasoft X-ray spectroscopyand X-ray photoelectron spectroscopy techniques.Journal of Electron Spectroscopy and Related Phenomena.2001;114–116: 895–900. DOI: https://doi.org/10.1016/S0368-2048(00)00393-517. JCPDS-International Centre for DiffractionData ICDD PDF-2, (n.d.) card No 01-077-2110.18. JCPDS-International Centre for DiffractionData ICDD PDF-2, (n.d.) card No 00-050-0438.

Solid-Phase Reduction of Iron from Suroyam Titanomagnetite Ore during Metallization in Rotary Kiln

2019 ◽  
Vol 946 ◽  
pp. 512-516
Author(s):  
K.I. Smirnov ◽  
S.P. Salikhov ◽  
V.E. Roshchin
Keyword(s):  
Electron Microscope ◽  
Melting Point ◽  
Rotary Kiln ◽  
Solid Phase ◽  
Reduction Process ◽  
Reducing Agent ◽  
Continuous Processing ◽  
Phase Reduction ◽  
Reduction Of Iron ◽  
Electron Microscope Analysis

In this work the solid-phase reduction of iron from the Suroyam titanomagnetite ore was studied during metallization in a rotary kiln. The technique of preparation of the ore and reducing agent for metallization and the process of continuous processing of materials in a rotary kiln were described in detail. For metallization the temperature was chosen 1150°C, due to low melting point of apatite from one of the components. The results of the electron microscope analysis of the initial ore and samples subjected to metallization for 1-hour reduction time were presented. The reduction of iron occurred despite absence of pores and contact with a reducing agent in the grains of titanomagnetite. Iron in the grains of titanomagnetite surrounded by apatite was reduced to wustite; whereas, iron surrounded by clinopyroxene was reduced to metallic iron. This indicated the effect of composition of the gangue materials on the reduction process.

Investigation of the process of metallized materials production from iron concentrate of hydrometallurgical enrichment of ferromanganese ores of Kuzbass

2021 ◽  
Vol 77 (6) ◽  
pp. 665-674
Author(s):  
O. I. Nokhrina ◽  
I. D. Rozhikhina ◽  
M. A. Golodova ◽  
I. E. Khodosov
Keyword(s):  
Experimental Study ◽  
Gas Phase ◽  
Solid Phase ◽  
Thermodynamic Simulation ◽  
Reducing Agents ◽  
Reducing Agent ◽  
Isothermal Exposure ◽  
Iron Concentrate ◽  
Phase Reduction ◽  
Reduction Of Iron

Study of the processes of solid-phase reduction of iron from oxides using coals as reducing agents and the development of energy-efficient technologies for the production and use of metallized materials from concentrates obtained as a result of hydrometallurgical enrichment is an actual scientific direction in ferrous metallurgy. Theoretical studies of the processes of solidphase reduction of iron from iron-containing concentrate obtained as a result of hydrometallurgical enrichment of ferromanganese and polymetallic manganese-containing ores, by coals grades D (long-flame) and 2B (brown) were carried out by the method of thermodynamic simulation using the “Terra” software complex. The experimental study of the process of solid-phase reduction of iron from experimental mixtures was carried out in a muffle furnace SNOL 4/900 and in a resistance furnace with a graphite tubular heater (Tamman furnace). The influence of the composition and volume of gas phase, formed as a result of volatile components emission in the process of coals of two grades heating at 373–1873 K obtained, optimal temperature and consumption of coals defined, which ensure complete reducing of iron from iron-containing concentrate, compositions as well as volumes of gas phase. The influence of temperature of the isothermal exposure on the rate and degree of solid-phase reduction of iron from iron ore oxides was experimentally determined when using coals of different process grades and coke fines as reducing agents. Empirical equations of reduction degree versus time of isothermal exposure for different metallization temperatures were obtained. It is shown that the change in the degree of recovery on temperature with high accuracy was described by a linear dependence, and the change in the recovery rate on the temperature – by a power dependence. Conditions of effective metallization were determined when using iron concentrate and coals of different process grades for production of spongy metallized materials with content of Femet more than 80%, and 1.5–2.5 % C, 0.1 % S, 0.02 % P. As a result of thermodynamic simulation and experimental study of the process of iron reduction from iron concentrate, optimal consumption of coal of grades D and 2Б at temperature 1473K was determined. It was established that the best reducing agent with a minimum specific consumption is long-flame coal grade D. It was found that with an excess of reducing agent, it is possible to achieve almost complete extraction of iron from the concentrate, at the level of 98–99%.

Synthesis and Characterization of Magnetic Nanoparticles using polyvinylpirrolidone as stabilizer

MRS Advances ◽  
2017 ◽  
Vol 2 (49) ◽  
pp. 2769-2773
Author(s):  
Morales P. Patricio ◽  
Moncayo H. José María ◽  
García R. Miguel ◽  
Santoyo S. Jaime
Keyword(s):  
Magnetic Nanoparticles ◽  
X Ray Diffraction ◽  
Scanning Microscope ◽  
X Ray ◽  
Iron Salts ◽  
Transmission Electron ◽  
Vis Spectroscopy ◽  
Coprecipitation Technique ◽  
Electron Scanning Microscope

ABSTRACTMagnetic nanoparticles were obtained by chemical coprecipitation technique from aqueous solutions of iron salts, the synthesis was carried out in an alkaline medium, obtaining magnetic nanoparticles of around 2-10 nm in size. The nanoparticles obtained were stabilized with polyvinylpirrolidone (PVP), the particle size was measured by transmission electron microscopy (TEM), the crystal structure of the magnetic nanoparticles obtained was verified by X-ray diffraction (DRX). The chemical composition of the nanoparticles powder was investigated using electron scanning microscope with energy dispersive X-ray spectroscopy (EDX) equipment. Optical properties as absorption was studied by UV-Vis spectroscopy.

scholarly journals Characterization of Quaternary Metal Oxide Films by Synchrotron X-ray Fluorescence Microprobe

1997 ◽  
Vol 51 (12) ◽  
pp. 1781-1783 ◽  
Author(s):  
D. L. Perry ◽  
A. C. Thompson ◽  
R. E. Russo ◽  
X. L. Mao ◽  
K. L. Chapman
Keyword(s):  
Metal Oxide ◽  
Solid Phase ◽  
Oxide Phase ◽  
Experimental Conditions ◽  
X Ray ◽  
Boiling Points ◽  
Resolution Level ◽  
Potassium Oxides ◽  
Thermal Techniques

A synchrotron X-ray fluorescence microprobe has been used to study the composition and microstructure of pulsed-laser ablation-deposited films of calcium–nickel–potassium oxides that have applications in heterogeneous catalysis. The films, whose individual metal oxide components have widely varying boiling points and thus prevent a solid-phase synthesis with the use of standard thermal techniques, represent a new quaternary metal oxide phase containing the three elements. Experimental conditions for preparing the films are given. The X-ray fluorescence microprobe data are discussed with respect to both the distribution of the three metals in the films at the micrometer lateral spatial resolution level and the presence of trace amounts of metals that were introduced into the films as contaminants in targets made of the parent three-metal oxide.

Sign in / Sign up

Export Citation Format

Share Document