Determination of Percolation Threshold for Random Boundary Network on the Basis of EBSD/OIM Observations

2007 ◽  
Vol 539-543 ◽  
pp. 2371-2376
Author(s):  
Sadahiro Tsurekawa ◽  
Shinya Nakamichi ◽  
Tadao Watanabe

Grain boundary engineering through the control of grain boundary character distribution (GBCD) has been extensively employed as a powerful tool for achieving enhanced properties and for development of high performance both structural and functional polycrystalline materials. Many efforts were made firstly to increase the frequency of low-energy CSL boundaries of polycrystalline materials in grain boundary engineering. However, the connectivity of grain boundaries can be an important microstructural parameter governing bulk properties of polycrystalline materials as well as the GBCD. In the present work, the connectivity of random grain boundaries was quantitatively evaluated using both the triple junction distribution and random boundary cluster length on the basis of SEM-EBSD/OIM observations, and then these evaluated parameters were linked to intergranular corrosion of SUS304 stainless steel. We have found that the length of the maximum random boundary cluster drastically decrease with increasing CSL boundaries in the fraction ranging 60 – 80% CSL boundaries, which leads to percolation threshold occurring at approximately 70±5% CSL boundary fraction (at 30±5% random boundary fraction). The experimentally observed percolation threshold is much higher than theoretically obtained one based on randomly assembled network (at 35% resistant bonds for a 2D hexagonal lattice). In addition, the fraction of resistant triple junctions is found to increase with increasing the the CSL boundary fraction. An increase in the frequency of resistant triple junctions can enhance intergranular corrosion resistance of polycrystalline austenitic stainless steel even if the GBCD is the same.

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1110-1115 ◽  
Author(s):  
XIAOYING FANG ◽  
WEIGUO WANG ◽  
HONG GUO ◽  
CONGXIANG QIN ◽  
BANGXIN ZHOU

Grain boundary character distribution (GBCD) and triple junction character distribution (TJCD) in a 304 stainless steel cold rolled with the thickness reduction of 6% and then annealed at 1323K for 5 minutes(GBE process) were analyzed by electron back scatter diffraction (EBSD). The intergranular corrosion (IGC) resistance of various triple junctions and grain boundaries were evaluated after sensitization treatment at 1073K for 30 minutes. The results showed special TJ containing 2 or 3 CSL boundaries exhibit higher resistance to IGC than other TJs. In addition, the {411} and {221} symmetrical tilt grain boundaries (STGBs) are more resistant to intergranular corrosion for Σ9 boundaries.


Author(s):  
D. N. Wasnik ◽  
V. Kain ◽  
I. Samajdar

Grain boundaries play a very important role in intergranular corrosion. They determine whether the material is prone to intergranular corrosion or not. A study has been carried out to determine the influence of grain boundaries on the degree sensitization of Type 304 stainless steel (SS) and Type 316L stainless steel. The alloys were different thermomechanical treatment to obtain a variation in grain boundaries. They were then annealed and sensitized. The degree of sensitization was evaluated by using the Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) technique and intergranular corrosion was evaluated by ferric sulfate-sulfuric acid test. In these tests, the degree of sensitization was measured by determining the ratio of the maximum current generated by a reactivation scan to that of the anodic scan, i.e. Ir: Ia, and intergranular corrosion was measured from weight loss of specimens. The grain boundary character distribution was measured with the help of Orientation Imaging Microscope (OIM). The degree of sensitization was then related to the grain boundary measurements. It was found that the degree of sensitization and intergranular corrosion is low at high angle grain boundaries in both types of stainless steel.


2004 ◽  
Vol 261-263 ◽  
pp. 1005-1010 ◽  
Author(s):  
Hiroyuki Kokawa ◽  
Masahiko Shimada ◽  
Zhan Jie Wang ◽  
Yutaka S. Sato ◽  
M. Michiuchi

Optimum parameters in the thermomechanical treatment during grain boundary engineering (GBE) were investigated for improvement of intergranular corrosion resistance of type 304 austenitic stainless steel. The grain boundary character distribution (GBCD) was examined by orientation imaging microscopy (OIM). The intergranular corrosion resistance was evaluated by electrochemical potentiokinetic reactivation (EPR) and ferric sulfate-sulfuric acid tests. The sensitivity to intergranular corrosion was reduced by the thermomechanical treatment and indicated a minimum at a small roll-reduction. The frequency of coincidence-site-lattice (CSL) boundaries indicated a maximum at the small pre-strain. The ferric sulfate-sulfuric acid test showed much smaller corrosion rate in the thermomechanical-treated specimen than in the base material for long time sensitization. The optimum thermomechanical treatment introduced a high frequency of CSL boundaries and the clear discontinuity of corrosive random boundary network in the material, and resulted in the high intergranular corrosion resistance arresting the propagation of intergranular corrosion from the surface.


2005 ◽  
Vol 482 ◽  
pp. 63-70 ◽  
Author(s):  
Václav Paidar ◽  
Pavel Lejček

Grain boundaries are decisive for many properties of materials. Due to short-range stress field their influence is primarily based on their atomic structure. Special character of grain boundary properties related to their structure, follows from the nature of atomic arrangements in the boundary cores, from the interfacial dislocation content and from the boundary mobility. All those aspects of boundary behaviour are strongly influenced by the boundary chemistry including various segregation phenomena. Approaches to the boundary classification and the interpretation of recent experimental results are discussed in the context of the complex relationship between microstructure and material properties. Such findings are essential for Grain Boundary Engineering proposed to improve the performance of polycrystalline materials.


Author(s):  
Tadao Watanabe

As demonstrated early 1980’s (1), the scanning electron rnicrocopy-electron channelling pattern (SEM-ECP) technique is very powerful in determination of orientation of individual grains and the character of grain boundaries in polycrystalline materials. Figure 1(a) and (b) show SEM and ECP images of a grain boundary in polycrystal line iron-6.5 mass % silicon ribbon produced by rapid solidification and subsequent annealing. We can intuitively recognize from the SEM-ECP image that the character of the boundary is of <100> tilt type with about 7° misorientation angle. This kind of direct observation is very useful for a study of grain boundary migration and grain growth.This paper discusses advantages of the SEM-ECP technique for the precise determination of the character of grain boundary and for statistical analysis of grain boundaries to bridge roles of individual grain boundaries and bulk properties in a polycrystal. The new microstructural parameter associated with grin boundary termed “grain boundary character distribution (GBCD)” which was introduced by the present author (2,3) and has been utilized in designing and engineering grain boundaries in order to produce desirable and/or high bulk performance in polycrystalline materials (4,5). GBCD describes the type and the frequency of different types of grain boundaries, ie. random general boundaries and special boundaries like low-angle boundaries and low Σ coincidence boundaries.


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