Proper design of a pumping system requires the use of a pump curve and set-point curve system. Both have to be as close as possible to optimize energy use. This is achieved by control systems in which the type of control (flow or pressure) and the combination between fixed speed drive (FSD) pumps and variable speed drive (VSD) pumps are involved. The objective of this work is to determine the optimal number of FSD and VSD pumps for each flow rate range in order to discuss the classic design of pumping stations and their control systems. For this, a methodology is applied that defines the parametric form of the pump curve, efficiency curve, and set-point curve in relation to the most efficient point. In this way, dimensionless expressions are obtained and the influence of the set-point parameters on the design of the control system can be analyzed. Additionally, the method includes an expression that estimates the performance of the frequency inverter, which is based on the load and pump speed rotation. The application of the methodology to different case studies allows us to question many classic procedures for pumping stations. In summary, it can be concluded that the appropriate number of variable speed pumps for each control system cannot be established in advance but requires an in-depth study of different available options.
Analysis and Synthesis of a Control System for Take-up Devices making Use of a Mechanical Variable Speed Drive.
