Piston Design Optimization for a Two-Cylinder Lean-Burn Natural Gas Engine - 3D-CFD-Simulation and Test Bed Measurements

Author(s):  
Sebastian Wohlgemuth ◽  
Sebastian Roesler ◽  
Georg Wachtmeister
2020 ◽  
pp. 146808742097775
Author(s):  
Ziqing Zhao ◽  
Zhi Wang ◽  
Yunliang Qi ◽  
Kaiyuan Cai ◽  
Fubai Li

To explore a suitable combustion strategy for natural gas engines using jet ignition, lean burn with air dilution, stoichiometric burn with EGR dilution and lean burn with EGR dilution were investigated in a single-cylinder natural gas engine, and the performances of two kinds of jet ignition technology, passive jet ignition (PJI) and active jet ignition (AJI), were compared. In the study of lean burn with air dilution strategy, the results showed that AJI could extend the lean limit of excess air ratio (λ) to 2.1, which was significantly higher than PJI’s 1.6. In addition, the highest indicated thermal efficiency (ITE) of AJI was shown 2% (in absolute value) more than that of PJI. Although a decrease of NOx emission was observed with increasing λ in the air dilution strategy, THC and CO emissions increased. Stoichiometric burn with EGR was proved to be less effective, which can only be applied in a limited operation range and had less flexibility. However, in contrast to the strategy of stoichiometric burn with EGR, the strategy of lean burn with EGR showed a much better applicability, and the highest ITE could achieve 45%, which was even higher than that of lean burn with air dilution. Compared with the most efficient points of lean burn with pure air dilution, the lean burn with EGR dilution could reduce 78% THC under IMEP = 1.2 MPa and 12% CO under IMEP = 0.4 MPa. From an overall view of the combustion and emission performances under both low and high loads, the optimum λ would be from 1.4 to 1.6 for the strategy of lean burn with EGR dilution.


Author(s):  
Kris Quillen ◽  
Rudolph H. Stanglmaier ◽  
Victor Wong ◽  
Ed Reinbold ◽  
Rick Donahue ◽  
...  

A project to reduce frictional losses from natural gas engines is currently being carried out by a collaborative team from Waukesha Engine Dresser, Massachusetts Institute of Technology (MIT), Colorado State University (CSU), and ExxonMobil. This project is part of the Advanced Reciprocating Engine System (ARES) program led by the US Department of Energy. Changes in lubrication oil have been identified as a way to potentially help meet the ARES goal of developing a natural gas engine with 50% brake thermal efficiency. Previous papers have discussed the computational tools used to evaluate piston-ring/cylinder friction and described the effects of changing various lubrication oil parameters on engine friction. These computational tools were used to predict the effects of changing lubrication oil of a Waukesha VGF 18-liter engine, and this paper presents the experimental results obtained on the engine test bed. Measured reductions in friction mean effective pressure (FMEP) were observed with lower viscosity lubrication oils. Test oil LEF-H (20W) resulted in a ∼ 1.9% improvement in mechanical efficiency (ηmech) and a ∼ 16.5% reduction in FMEP vs. a commercial reference 40W oil. This improvement is a significant step in reaching the ARES goals.


2019 ◽  
Author(s):  
Masashi Tanamura ◽  
Shintaro Nakai ◽  
Mahoko Nakatsuka ◽  
Shota Taki ◽  
Kohei Ozawa ◽  
...  

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