Potential of alcohol fuels in active and passive pre-chamber applications in a passenger car spark-ignition engine

Both the shift from fossil to alternative fuels and the implementation of a pre-chamber combustion system allow for an increase in the efficiency of an internal combustion engine through optimizing its combustion process, while simultaneously reducing the engine-out emissions. The combination of alcohol-based fuels and pre-chamber combustion concepts has not been investigated on spark-ignition engines with high compression ratios in a passenger car size. This study presents investigations to show the potential in maximum achievable lean limit and net indicated efficiency. In particular, we present investigations of two alternative alcohol fuels on a direct-injection spark-ignition single-cylinder research engine for passenger car applications with a compression ratio of 16.4. The engine was operated with both an active and a passive pre-chamber, and the experimental results were compared to those of conventional spark-ignition operation. Direct injection was used for both the main combustion chamber and the pre-chamber. Methanol and ethanol were used as fuels for the main combustion chamber, whereas exclusively ethanol was used for the pre-chamber fueling. The performance of the alcohol fuels in all combustion configurations was evaluated in both part-load and high-load conditions. In particular, investigations of the combustion behavior over a variation of the excess air ratio at indicated mean effective pressures of 6 and 15 bar were performed. It can be concluded that with the use of methanol as fuel for the main combustion chamber, both higher excess air ratios and higher indicated efficiencies were achieved compared to the use of ethanol as the main combustion chamber fuel. In particular, a maximum net indicated efficiency of 48% at an excess air ratio of 2.0 was achieved with methanol. Moreover, active pre-chamber operation extended the lean limit to an excess air ratio of 2.3 compared to the maximum lean limit of 1.7 in passive pre-chamber operation.

Limits of compression ratio in spark-ignition combustion with methanol

A shift toward a circular and [Formula: see text]-neutral world is required, in which rapid defossilization and lower emissions are realized. A promising alternative fuel that has gained traction is methanol, thanks to its favorable and clean-burning fuel properties as well as its ability to be produced in a carbon-neutral process. Especially methanol’s high knock resistance and its combustion stability offer the opportunity to operate an engine at both a high compression ratio and a high excess air dilution. Although methanol has been investigated in series-production engines for passenger car applications, there is a lack of investigations on a dedicated engine that can operate at methanol’s knock limit. In this paper, methanol’s knock limitation is experimentally assessed by applying high compression ratios to a direct injection spark-ignition single-cylinder research engine. To that end, four compression ratios were investigated: 10.8, 15.0, 17.7, and 20.6. With compression ratios of 15.0 and 17.7, the lean-limit was increased to excess air ratios of 2.0 and 2.1, respectively, compared to 1.7 at a compression ratio of 10.8. For the highest compression ratio of 20.6, the maximum lean burn limit was increased to an excess air ratio of 1.9 due to achieving the maximum cylinder pressure limit. Despite the minor increase in lean-limit, a maximum indicated efficiency of 48.7% was achieved with the highest compression ratio of 20.6. However, even at this high compression ratio, methanol did not show a knock limitation. The investigations in this work provide profound knowledge for future engine investigations with methanol.

Effect of injection and ignition timing on a hydrogen-lean stratified charge combustion engine

Hydrogen can be used as a fuel for internal combustion engines to realize a carbon-neutral transport society. By extending the lean limit of spark ignition engines, their efficiency, and emission characteristics can be improved. In this study, stratified charge combustion (SCC) using monofueled hydrogen direct injection was used to extend the lean limit of a spark ignition engine. The injection and ignition timing were varied to examine their effect on the SCC characteristics. An engine experiment was performed in a spray-guided single-cylinder research engine, and the nitrogen oxide and particulate emissions were measured. Depending on the injection timing, two different types of combustion were characterized: mild and hard combustion. The advancement and retardation of the ignition timing resulted in a high and low combustion stability, respectively. The lubricant-based particulate emission was attributed to the in-cylinder temperature and area of the flame surface. Therefore, the results of the study suggest that the optimization of the hydrogen SCC based on the injection and ignition timing could contribute to a clean and efficient transport sector.

Flame Stabilization and Blow-off of Ultra-Lean errortypeceH2-Air Premixed Flames

The manner in which an ultra-lean hydrogen flame stabilizes and blows off is crucial for the understanding and design of safe and efficient combustion devices. In this study, we use experiments and numerical simulations for pure errortypeceH2-air flames stabilized behind a cylindrical bluff body to reveal the underlying physics that make such flames stable and eventually blow-off. Results from CFD simulations are used to investigate the role of stretch and preferential diffusion after a qualitative validation with experiments. It is found that the flame displacement speed of flames stabilized beyond the lean flammability limit of a flat stretchless flame (ϕ=0.3) can be scaled with a relevant tubular flame displacement speed. This result is crucial as no scaling reference is available for such flames. We also confirm our previous hypothesis regarding lean limit blow-off for flames with a neck formation that such flames are quenched due to excessive local stretching. After extinction at the flame neck, flames with closed flame fronts are found to be stabilized inside a recirculation zone.

Lean flammability limit of high-dilution spark ignition with ethanol, propanol, and butanol

Ethanol, n-propanol, isopropanol, n-butanol, isobutanol, and sec-butanol are six potential carbon-neutral fuels of the future. One application of these carbon-neutral fuels is in high-dilution spark ignition. To understand the potential of these fuels in high-dilution spark ignition, this work experimentally determines the spark ignition lean flammability limit of each fuel with no external, cooled exhaust gas recirculation (EGR), and with 20% external, EGR. The spark ignition lean flammability limit in this work is defined as the excess-air ratio that results in a coefficient of variance of gross indicated mean effective pressure greater than 5%. This is done on an engine with a compression ratio of 12.5, using an intake pressure of 1 bar and an intake temperature of 320 K. It was found that ethanol had the leanest lean limit, due to its high flame speed, followed by n-propanol, isopropanol, and sec-butanol, which all had similar lean limits. n-Butanol and isobutanol had the richest lean limits due their high knock propensity and low flame speed, respectively. The lean limit of each fuel decreased with external, cooled EGR addition, with ethanol as the least sensitive and isopropanol as the most sensitive to EGR addition. Overall, using a high dilution strategy increased the cycle efficiency for each fuel. Ethanol, n-propanol, isopropanol, and sec-butanol all showed promising performance and are great candidates to be combined with an advanced high-dilution SI strategy to enable high-dilution SI with a carbon-neutral fuel.

Experimental study of combustion strategy for jet ignition on a natural gas engine

To explore a suitable combustion strategy for natural gas engines using jet ignition, lean burn with air dilution, stoichiometric burn with EGR dilution and lean burn with EGR dilution were investigated in a single-cylinder natural gas engine, and the performances of two kinds of jet ignition technology, passive jet ignition (PJI) and active jet ignition (AJI), were compared. In the study of lean burn with air dilution strategy, the results showed that AJI could extend the lean limit of excess air ratio (λ) to 2.1, which was significantly higher than PJI’s 1.6. In addition, the highest indicated thermal efficiency (ITE) of AJI was shown 2% (in absolute value) more than that of PJI. Although a decrease of NOx emission was observed with increasing λ in the air dilution strategy, THC and CO emissions increased. Stoichiometric burn with EGR was proved to be less effective, which can only be applied in a limited operation range and had less flexibility. However, in contrast to the strategy of stoichiometric burn with EGR, the strategy of lean burn with EGR showed a much better applicability, and the highest ITE could achieve 45%, which was even higher than that of lean burn with air dilution. Compared with the most efficient points of lean burn with pure air dilution, the lean burn with EGR dilution could reduce 78% THC under IMEP = 1.2 MPa and 12% CO under IMEP = 0.4 MPa. From an overall view of the combustion and emission performances under both low and high loads, the optimum λ would be from 1.4 to 1.6 for the strategy of lean burn with EGR dilution.

Assessment of Spark, Corona, and Plasma Ignition Systems for Gasoline Combustion

In the present study, the performance and emissions characteristics of three low-temperature plasma (LTP) ignition systems were compared to a more conventional strategy that utilized a high-energy coil (93 mJ) inductive spark igniter. All experiments were performed in a single-cylinder, optically accessible, research engine. In total, three different ignition systems were evaluated: (1) an Advanced Corona Ignition System (ACIS) that used radiofrequency (RF) discharges (0.5–2.0 ms) to create corona streamer emission into the bulk gas via four-prong electrodes, (2) a Barrier Discharge Igniter (BDI) that used the same RF discharge waveform to produce surface LTP along an electrode encapsulated completely by the insulator, and (3) a Nanosecond Repetitive Pulse Discharge (NRPD) ignition system that used a non-resistor spark plug and positive DC pulses (∼10 nanoseconds width) for a fixed frequency of 100 kHz, with the operating voltage-controlled to avoid LTP transition to breakdown. For the LTP ignition systems, pulse energy and duration (or number) were varied to optimize efficiency. A single 1300 revolutions per minute (rpm), 3.5 bar indicated mean effective pressure (IMEP) homogeneous operating point was evaluated. Equivalence ratio (ϕ) sweeps were performed that started at stoichiometric conditions and progressed toward the lean limit. Both the ACIS and NRPD ignition systems extended the lean limit (where the variation of IMEP < 3%) limit (ϕ = 0.65) compared to the inductive spark (ϕ = 0.73). The improvement was attributed to two related factors. For the ACIS, less spark retard was required as compared to spark ignition due to larger initial kernel volumes produced by four distinct plasma streamers that emanate into the bulk gas. For the NRPD ignition system, additional pulses were thought to add expansion energy to the initial kernel. As a result, initial flame propagation was accelerated, which accordingly shortens early burn rates.