scholarly journals PROPOSTA DE MELHORIA DE LAYOUT PARA UMA OFICINA DE CAMINHÕES POR MEIO DA APLICAÇÃO DA METODOLOGIA PSL

Author(s):  
Tiago Silva dos Santos ◽  
Estela Vitoria da Silva e Silva ◽  
Amanda Sousa Monteiro ◽  
Nathalia De Souza Rocha ◽  
Lucas Fialho Alves

A escolha do layout pode afetar a eficiência e os custos de forma geral de um empreendimento. O objetivo deste artigo é apresentar uma aplicação do modelo de planejamento sistemático de layout (PSL), conhecido como SLP (Systematic Layout Planning), em uma oficina de caminhões no sudeste do estado do Pará, no município de Marabá. Logo, através da aplicação da metodologia três novos layouts foram elaborados e, o que atendeu em aspectos gerais às necessidades foi projetado, gerando melhorias como: eliminação do maior fluxo de deslocamento entre o almoxarifado e a oficina, maior integração entre os setores, aumento da qualidade final do serviço pretado, melhoria das condições ergonômicas dos operadores - com o intuito de proporcionar a segurança adequada para o trabalhador e satisfação em exercer sua função no trabalho - e a redução do lead time nos setores.

2018 ◽  
Vol 10 (Especial) ◽  
pp. 133-140
Author(s):  
André Luís Kazuo Kanada ◽  
bruna Rafaela Junges Moreira ◽  
Gabriela Fernandez Zanotto ◽  
Rafael Medeiros Hespanhol

A good study of layout becomes increasingly necessary due to the great competitiveness existing in the markets, since its use acts as a strategy for the companies, which obtain benefits like improvement of productive flow and reduction of lead-time. The research aims to propose a plant layout aimed at an optimal combination of the activities and resources of a small coffee factory. The methodology used is based on an adaptation of the Systematic Layout Planning (SLP), proposed by Muther (1973), in which a data collection was first made through bibliographical and field research, and then, applied some method tools convenient to work. The result presents a 2D layout proposal for factory installation with the help of AutoCAD software. It is concluded that even when not fully employed, SLP is effective for planning layouts.


2013 ◽  
Vol 842 ◽  
pp. 695-702
Author(s):  
Ying Wang ◽  
You Rong Li ◽  
Yu Qiong Zhou

To enlarge production to meet the market demand, its nessasery to improve the present facility layout for MTO (Make-To-Order) manufacturing enterprises. This paper tries to design a optimization method based on genetic algorithm for the facility layout of MTO enterprises. Firstly, SLP (systematic layout planning) was applied to analyze the material and non-material flow interrelation of the workshop. Secondly, a relatively optimum layout was determined after using fuzzy hierarchy estimation to evaluate the schemes. Then the scheme was optimized with genetic algorithm. The result shows that the optimized logistics transport load is obviously less than before. This design method based on genetic algorithm (GA) is proved feasible and effective in the optimization of facility layout.


SINERGI ◽  
2015 ◽  
Vol 19 (3) ◽  
pp. 217
Author(s):  
Atikah Attamiimi ◽  
Gelys Annisa Nindri

PT. Japfa Comfeed Indonesia, Tbk menggunakan strategi make to stock dalam memenuhi permintaan konsumen. Proses safety stock tehambat dikarenakan penempatan gudang dan penyimpanan bahan baku yang tidak teratur sehingga terjadi backtracking di lantai produksi. Untuk itu, perlu dilakukan perencanaan dan perancangan ulang tata letak fasilitas di lantai produksi untuk lebih efisien. Perlu dilakukan perencanaan dan pengaturan tata letak fasilitas mulai dari perencanaan produk, meliputi proses produksi, kebutuhan mesin, kebutuhan tenaga kerja, kebutuhan ruang sampai dengan analisis biaya menggunakan Activity Based Cost (ABC). Untuk melakukan perbaikan layout maka dibuat 2 alternatif layout yaitu alternatif layout 1 dengan menggunakan ARC dan ARD sedangkan alternatif layout 2 dengan menggunakan from to chart. Berdasarkan hasil analisis dari perbandingan alternatif layout 1 dengan alternatif layout 2 maka didapat bahwa alyernatif layout 1  lebih tepat digunakan sebagai layout perbaikan dari layout PT. Japfa Comfeed Indonesia, Tbk.


2021 ◽  
Vol 9 (1) ◽  
pp. 34-46
Author(s):  
Lulu Elvira ◽  
Bambang Suhardi ◽  
Rahmaniyah Dwi Astuti

Peralatan dan desain produk yang baik tidak akan berarti jika tidak terdapat perencanaan tata letak fasilitas yang baik. Masalah yang dimiliki oleh PT. Pilar Kekar Plasindo terjadi pada bagian produksi polyethylene kecil. Masalah tersebut disebabkan oleh produksi polyethylene kecil yang memiliki jarak transfer total material yang besar. Masalah-masalah yang terjadi pada produksi polyethylene kecil yaitu jarak antar stasiun, cross-movement, backtracking, dan mesin-mesin rusak yang masih ditempatkan di bagian produksi. Kondisi tersebut membuat biaya penanganan material dan jarak menjadi besar. Penelitian ini bertujuan untuk menghasilkan desain tata letak fasilitas produksi yang dapat meminimalkan jarak dan biaya perpindahan material. Metode yang digunakan adalah Systematic Layout Planning (SLP). Pada penelitian ini tiga desain alternatif dibandingkan dan usulan tata letak fasilitas kedua terpilih karena mampu mengurangi total biaya transfer material sebesar 68,2% dan mengurangi jarak transfer material sebesar 59,6% dari tata letak fasilitas awal.


2016 ◽  
Vol 51 (1) ◽  
pp. 25-41
Author(s):  
Tin Matulja ◽  
Marko Hadjina ◽  
Damir Kolić

The authors propose a synergy of expert approach methods through the Systematic layout planning (SLP) and Analytic Hierarchy Process (AHP) as tools for the shipyard production process design towards an optimal material flow, in combination with Simulation modeling (SM). Most production process designs are based on the conventional methodology of comparison initiating with benchmarking. Such approach can be misleading. For more reliable and efficient results, the approach suggested by the authors uses a combination of the mentioned three methods within the frame of an expert approach. Firstly, the Systematic layout planning is used for generating a larger number of suboptimal shipyard production process design alternatives. Then, these alternatives are analyzed through an objective decision making tool to reach an optimal material flow alternative. Further, such optimal alternative is tested and evaluated by Simulation modeling (SM). Finally, the presented methodology is confirmed on a case study as a viable approach to an efficient and reliable shipyard production process design.


2019 ◽  
Vol 6 (1) ◽  
pp. 1597412 ◽  
Author(s):  
Bambang Suhardi ◽  
Eldiana Juwita ◽  
Rahmaniyah Dwi Astuti ◽  
Yuegang Yuegang Tan

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