Prediction and Evaluation Method of Energy Consumption in Machine Tools

2013 ◽  
Vol 30 (5) ◽  
pp. 461-466
Author(s):  
Chan-Hong Lee ◽  
Jooho Hwang
CIRP Annals ◽  
2012 ◽  
Vol 61 (1) ◽  
pp. 43-46 ◽  
Author(s):  
Thomas Behrendt ◽  
André Zein ◽  
Sangkee Min

2016 ◽  
Vol 106 (03) ◽  
pp. 163-168
Author(s):  
S. Braun ◽  
P. Schraml ◽  
E. Prof. Abele

Energie- und Ressourceneffizienz beschreiben Qualitätsmerkmale, die auch für moderne Werkzeugmaschinen gelten. Der Energieverbrauch von Maschinen bis zu gesamten Fertigungsstandorten muss im Verhältnis zur erzielten Wertschöpfung deutlich gesenkt werden, um wettbewerbsfähig zu bleiben und unserer Verantwortung gegenüber der Umwelt zu entsprechen. Der Fachbeitrag präsentiert anhand eines Fräsprozesses ein modellgestütztes Simulations- und Prognosesystem des Energieverbrauchs von kompletten Bearbeitungsoperationen auf einer Werkzeugmaschine als Basis energetischer Optimierungen. Teil 1 des Fachaufsatzes ist erschienen in der wt-Ausgabe 1/2-2016 auf den Seiten 60 bis 64.   Resource efficiency and energy consumption are critical quality attributes of modern machine tools. The energy consumption of machine tools, plants and facilities must be significantly reduced relative to the value added in order to stay competitive and fulfil our responsibility towards the environment. This article presents a model-based simulation and prediction system of the expected energy consumption of machine tools executing a given process NC-program as a basis for energetic optimization measures. It is exemplified by milling operations.


2021 ◽  
pp. 1-18
Author(s):  
Xiaoqing Huang ◽  
Zhilong Wang ◽  
Shihao Liu

In order to solve the problem of health evaluation of CNC machine tools, an evaluation method based on grey clustering analysis and fuzzy comprehensive evaluation was proposed. The health status grade of in-service CNC machine tools was divided, and the performance indicator system of CNC machine tools was constructed. On the above basis, the relative importance of each performance and its indicators were combined, and grey clustering analysis and fuzzy comprehensive evaluation was utilized to evaluate the health status of in-service CNC machine tools to determine their health grade. The proposed health status evaluation method was applied to evaluate the health level of an in-service gantry CNC machine that can be used for the machining propellers, and the results shown that the health status of the whole gantry CNC machine tool is healthy. The proposed evaluation method provides useful references for further in-depth research on the health status analysis and optimization of CNC machine tools.


2016 ◽  
Vol 106 (01-02) ◽  
pp. 60-64
Author(s):  
S. Braun ◽  
P. Schraml ◽  
E. Abele

Energie- und Ressourceneffizienz sind Qualitätsmerkmale, die auch für moderne Werkzeugmaschinen gelten. Der Energieverbrauch von Maschinen bis zu gesamten Fertigungsstandorten muss im Verhältnis zur erzielten Wertschöpfung deutlich gesenkt werden, um wettbewerbsfähig zu bleiben und unserer Verantwortung gegenüber der Umwelt zu entsprechen. Dieser Beitrag präsentiert anhand eines Fräsprozesses ein modellgestütztes Simulations- und Prognosesystem des Energieverbrauchs von kompletten Bearbeitungsoperationen auf einer Werkzeugmaschine als Basis energetischer Optimierungen.   Resource efficiency and energy consumption are critical quality attributes of modern machine tools. The energy consumption of machine tools, plants and facilities must be significantly reduced relative to the value added in order to stay competitive and fulfil our responsibility towards the environment. This article presents a model-based simulation and prediction system of the expected energy consumption of machine tools executing a given process NC-program as a basis for energetic optimization measures. It is exemplified by milling operations.


1993 ◽  
Vol 59 (560) ◽  
pp. 1286-1291 ◽  
Author(s):  
Kazuhiro Kanzaki ◽  
Masaomi Tsutsumi ◽  
Liang Chen

Agronomy ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 2286
Author(s):  
Xiaoman Cao ◽  
Hansheng Yan ◽  
Zhengyan Huang ◽  
Si Ai ◽  
Yongjun Xu ◽  
...  

Stable, efficient and lossless fruit picking has always been a difficult problem, perplexing the development of fruit automatic picking technology. In order to effectively solve this technical problem, this paper establishes a multi-objective trajectory model of the manipulator and proposes an improved multi-objective particle swarm optimization algorithm (represented as GMOPSO). The algorithm combines the methods of mutation operator, annealing factor and feedback mechanism to improve the diversity of the population on the basis of meeting the stable motion, avoiding the local optimal solution and accelerating the convergence speed. By adopting the average optimal evaluation method, the robot arm motion trajectory has been testified to constructively fulfill the picking standards of stability, efficiency and lossless. The performance of the algorithm is verified by ZDT1~ZDT3 benchmark functions, and its competitive advantages and disadvantages with other multi-objective evolutionary algorithms are further elaborated. In this paper, the algorithm is simulated and verified by practical experiments with the optimization objectives of time, energy consumption and pulsation. The simulation results show that the solution set of the algorithm is close to the real Pareto frontier. The optimal solution obtained by the average optimal evaluation method is as follows: the time is 34.20 s, the energy consumption is 61.89 °/S2 and the pulsation is 72.18 °/S3. The actual test results show that the trajectory can effectively complete fruit picking, the average picking time is 25.5 s, and the success rate is 96.67%. The experimental results show that the trajectory of the manipulator obtained by GMOPSO algorithm can make the manipulator run smoothly and facilitates efficient, stable and nondestructive picking.


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