How size ratio and segregation affect the packing of binary granular mixtures

For reaching high packing fractions, grains of various sizes are often mixed together allowing the small grains to fill the voids created by the large ones. However, in most cases, granular segregation occurs leading to lower packing fractions. We show how a layered packing or a gradient segregation affects the global packing fraction.

Cohesion-driven mixing and segregation of dry granular media

Granular segregation is a common, yet still puzzling, phenomenon encountered in many natural and engineering processes. Here, we experimentally investigate the effect of particles cohesion on segregation in dry monodisperse and bidisperse systems using a rotating drum mixer. Chemical silanization, glass surface functionalization via a Silane coupling agent, is used to produce cohesive dry glass particles. The cohesive force between the particles is controlled by varying the reaction duration of the silanization process, and is measured using an in-house device specifically designed for this study. The effects of the cohesive force on flow and segregation are then explored and discussed. For monosized particulate systems, while cohesionless particles perfectly mix when tumbled, highly cohesive particles segregate. For bidisperse mixtures of particles, an adequate cohesion-tuning reduces segregation and enhances mixing. Based on these results, a simple scheme is proposed to describe the system’s mixing behaviour with important implications for the control of segregation or mixing in particulate industrial processes.