Investigation of Load Sharing and Dynamic Load Characteristics of a Split Torque Transmission System with Double-Helical Gear Modification

A new dynamic model for a two-input two-path split torque transmission system which considers meshing error, time-varying meshing stiffness, and meshing-in impact is proposed. Time-varying meshing stiffness and meshing-in impact of each gear pair are accurately calculated based on tooth contact analysis and loaded tooth contact analysis. Equivalent displacements of eccentricity error and installation error along the meshing line of second- and third-stages gears are derived. The modified tooth surface of a third-stage double-helical gear is obtained by optimizing the amplitude of static loaded transmission error and meshing-in impact via nondominated sorting genetic algorithm-II (NSGA-II). Influence of modification on load sharing and dynamic load characteristics of split torque transmission system is investigated. The results indicate that the system’s dynamic meshing force increases when meshing-in impact is accounted for, which is unfavorable for the transmission. Following the modification of a double-helical gear, the dynamic load characteristics of the split torque transmission system are significantly improved, while its load sharing characteristics are improved to a certain extent.

Study on the load-sharing characteristics of face-gear four-branching split-torque transmission system

In order to solve the load-sharing characteristics of face-gear four-branching split-torque transmission system (FGFBSTTS), the static load-sharing mechanical analysis model was established. In the model, the deformation coordination conditions of torsional angle and torque balance condition were considered. By using Loaded Tooth Contact Analysis (LTCA) technology of face gear and herringbone gear, the time-varying meshing stiffness was calculated. The influences of manufacturing errors, installation errors, I-stage pinion floating, II-stage pinion spline clearance floating, and radial limit ring clearance floating on the load-sharing characteristics are analyzed. The results show that the LTCA technology is more accurate to reflect the load-sharing characteristics of each meshing position. When the I-stage pinion and the II-stage pinion floated at the same time, the best load-sharing characteristics can be obtained. The load-sharing characteristics affected by manufacturing errors showed obvious periodic change. The radial limit ring plays a better auxiliary role in load-sharing characteristics. The theoretical results were compared with the experiments to verify the correctness of the theoretical analysis. The research results can provide a theoretical basis for the optimal design of the load-sharing structure, error control, and assembly of the face gear four branch transmission system.