Fine cubic Cu2O nanocrystals as highly selective catalyst for propylene epoxidation with molecular oxygen

Propylene epoxidation with O2 to propylene oxide is a very valuable reaction but remains as a long-standing challenge due to unavailable efficient catalysts with high selectivity. Herein, we successfully explore 27 nm-sized cubic Cu2O nanocrystals enclosed with {100} faces and {110} edges as a highly selective catalyst for propylene epoxidation with O2, which acquires propylene oxide selectivity of more than 80% at 90–110 °C. Propylene epoxidation with weakly-adsorbed O2 species at the {110} edge sites exhibits a low barrier and is the dominant reaction occurring at low reaction temperatures, leading to the high propylene oxide selectivity. Such a weakly-adsorbed O2 species is not stable at high reaction temperatures, and the surface lattice oxygen species becomes the active oxygen species to participate in propylene epoxidation to propylene oxide and propylene partial oxidation to acrolein at the {110} edge sites and propylene combustion to CO2 at the {100} face sites, which all exhibit high barriers and result in decreased propylene oxide selectivity.

Synthesis of Low Cost Titanium Silicalite-1 Zeolite for Highly Efficient Propylene Epoxidation

Developing an effective and low-cost system to synthesize titanium silicalite-1 (TS-1) zeolite is desirable for a range of industrial applications. To date, the poor catalytic activity of the synthesized zeolite due to the low amount of framework titanium and large crystal size is the main obstacle limiting the widespread application of this material. Moreover, a large amount of wastewater is often produced by the existing synthesis process. Herein, a green and sustainable route for synthesizing small-crystal TS-1 with a high fraction of framework Ti was demonstrated via a seed-assisted method using a tetrapropylammonium bromide (TPABr)-ethanolamine hydrothermal system. The influence of the synthesis conditions on the physicochemical properties and catalytic activities of TS-1 was investigated. With the assistance of nanosized S-1 seeds, the incorporation of Ti into the framework of TS-1 was promoted, and the crystallization rate was effectively accelerated. After alkaline etching, the obtained hierarchical TS-1 had higher catalytic activity towards propylene epoxidation with an extremely high turnover frequency of 1,650 h−1. Furthermore, the mother liquid during the hydrothermal reaction could be reused for the next synthesis procedure. Consequently, utilization ratios of both ethanolamine and TPABr exceeding 95% were achieved by recycling the mother liquid. This low-cost approach for reducing wastewater could be easily scaled up to provide a promising synthesis method for the industrial production of TS-1 and other topological zeolites.