Impact-Initiation Sensitivity of High-Temperature PTFE-Al-W Reactive Materials

Drop-weight tests were conducted to investigate the impact-initiation sensitivity of high-temperature PTFE-Al-W reactive materials. The test results show that the impact-initiation sensitivity of the materials more than doubles with increasing the sample temperature from 25 to 350 °C. Combined with the impact-induced initiation process recorded by high-speed video and the difference between reacted and unreacted residues, the crack-induced initiation mechanism was revealed. The rapid propagation of crack provides a high-temperature and aerobic environment where Al reacts violently to PTFE, which induces the initiation. Moreover, the influence of sample temperature on the sensitivity was discussed and analyzed. The analysis results indicate that the sensitivity shows a temperature interval effect, and 127 and 327 °C are the interval boundaries where the sensitivity changes significantly. The sensitivity may leaps at 127 °C and increases more rapidly in the temperature interval from 127 to 327 °C, but hardly changes after the temperature reaches 327 °C.

Bulk Density Homogenization and Impact Initiation Characteristics of Porous PTFE/Al/W Reactive Materials

In this research, the bulk density homogenization and impact initiation characteristics of porous PTFE/Al/W reactive materials were investigated. Cold isostatic pressed (CIPed) and hot temperature sintered (HTSed) PTFE/Al/W reactive materials of five different theoretical maximum densities were fabricated via the mixing/pressing/sintering process. Mesoscale structure characteristics of the materials fabricated under different molding pressures were compared while the effect of molding pressures on material bulk densities was analyzed as well. By using the drop weight testing system, effects of the theoretical maximum densities (TMDs), drop heights and molding pressures on the impact initiation characteristics were studied. Quantitatively, characteristic drop heights (H50) for different types of materials were obtained. The two most significant findings of this research are the density homogenization zone and the sensitivity transition zone, which would provide meaningful guides for further design and fabrication of reactive materials.