The underexposed effect of elastic electron collisions in dusty plasmas

Dusty plasmas comprise a complex mixture of neutrals, electrons, ions and dust grains, which are found throughout the universe and in many technologies. The complexity resides in the chemical and charging processes involving dust grains and plasma species, both of which impact the collective plasma behavior. For decades, the orbital-motion-limited theory is used to describe the plasma charging of dust grains, in which the electron current is considered collisionless. Here we show that the electron (momentum transfer) collision frequency exceeds the electron plasma frequency in a powder-forming plasma. This indicates that the electron current is no longer collisionless, and the orbital-motion-limited theory may need corrections to account for elastic electron collisions. This implication is especially relevant for higher gas pressure, lower plasma density, and larger dust grain size and density.

A novel method to improve the critical damage parameter of powder metallurgical components during the cold upsetting

In the metal forming process, the understanding of metal flows and the fracture strains are most significant to the failure/damage of the components. Usually, in metalworking, damage occurs because of nucleation, growth and coalescence of the void into a small fracture. These small fractures increased in the circumferential path due to the existence of stresses and the pores which leads to failure at the equatorial position during the upsetting of porous samples. Hence, the fracture of the workpieces strongly depends on the stresses and the pores. Such form of stresses and pores if relieved will give a better damage limit of the material. Therefore, in this research, a novel scheme of localised heating is adopted at the equatorial position of the compressed samples to enhance the critical damage parameter. The powder metallurgy route was used to prepare the required compacts with different relative densities (80%–90%) and 1 aspect ratio by applying suitable powder forming pressures. The upsetting test was performed on the obtained porous samples for various weight percentages of titanium (2%–6%) in the aluminium at the stable strain rate (0.1 s−1) and the damage location was noticed for various components. After the identification of damage position, various temperatures (100 °C–250 °C) of localised heating were attempted on the failure site of the specimens after some incremental stages of upsetting tests. The experimental results were analysed using various damage criteria and it was found that the initiation of failure is delayed and increased the critical damage value by selectively heating the samples because of relieving the stresses, reduction in porosity and changes in microstructure.

Optimization of SLS forming parameters in the dimensional accuracy of formed parts

In selective laser sintering powder forming, the performance and dimensional accuracy of the formed part are affected by the process parameters. Different materials have different process parameters, and there is still no reference standard for PA materials. To solve this problem, in response to this problem, PA2200 material was selected, and the influence of scanning interval and scanning speed on the dimensional accuracy of the formed part was analyzed. Through theoretical analysis and experiments, the optimal process parameters were obtained. The best combination of parameters is a scanning speed of 4000mm/s, a scanning interval of 0.5mm, and the size of the molded part has a X-axis deviation -0.35%, a Y-axis deviation -0.4%, and a Z-axis deviation -0.25%.