Defect Analysis by Casting Simulation Software in Rolling Roll Manufactured by GGG70

2012 ◽  
pp. 213-218
Author(s):  
Engin TAN ◽  
Ali Riza TARAKCILAR ◽  
Derya DISPINAR
Keyword(s):  
Simulation Software ◽  
Defect Analysis ◽  
Casting Simulation ◽  
Rolling Roll ◽  
Casting Simulation Software

Forecast of Shrinkage Porosity of Aluminum Wheel Liquid Die Forging in Solidification Process and Process Optimization

2013 ◽  
Vol 690-693 ◽  
pp. 2236-2239
Author(s):  
Hai Bo Yang ◽  
Xing Sheng Zhao ◽  
Wei Zhong Fan ◽  
Xue Wen Chen ◽  
De Ying Xu
Keyword(s):  
Aluminum Alloy ◽  
Process Optimization ◽  
Solidification Process ◽  
Casting Process ◽  
Shrinkage Porosity ◽  
Simulation Software ◽  
Orthogonal Test ◽  
Casting Simulation ◽  
Casting Technology ◽  
Casting Simulation Software

Using ProCast casting simulation software, the solidification process of the Aluminum Alloy steel casting was simulated according to its scene casting process, and the shrinkage porosity defect was forecasted. Based on the simulation, the casting technology was improved using the orthogonal test. An optimized plan was obtained, which provided a reference for the actual production of the casting.

Foundry Technique Designing of the Nodular Cast Iron Casting

2014 ◽  
Vol 1004-1005 ◽  
pp. 1162-1165
Author(s):  
Bin Feng He
Keyword(s):  
Solidification Process ◽  
Casting Process ◽  
Nodular Cast Iron ◽  
Simulation Software ◽  
Casting Simulation ◽  
Filling Process ◽  
Original Technique ◽  
Correct Determination ◽  
Filling And Solidification ◽  
Casting Simulation Software

The traditional method has been used to the foundry technique for the melt block mobile plate. The pouring position,the parting face and some of the casting parameters were determined, such as the allowance for finish, stripping taper, the rate of shrinkage and soon on. The commercial casting simulation software was introduced into the casting process, the filling and solidification process were calculated by it. The results shown that there are some shrinkage exists in the original technique and the filling process were inordinate. The gating system was optimized and according to the simulation results, the shrinkages in the original technique were eliminated and the filling process is smoothly which could help the designer to make a correct determination.

Shrinkage Elimination in Casting of GG30 Grade Cast Iron Impellor by using Pro-cast Software& Finite Elemental Analysis by Meshcast Software

2021 ◽  
Vol 9 (VI) ◽  
pp. 1082-1086
Author(s):  
Vaibhav Maniyar
Keyword(s):  
Cast Iron ◽  
Elemental Analysis ◽  
Simulation Software ◽  
Submersible Pump ◽  
Casting Simulation ◽  
Pouring Temperature ◽  
Shrinkage Defect ◽  
Sand Mould ◽  
Casting Simulation Software

There are 100+ submersible pump manufacturers in Rajkot Engineering Cluster. So, there are 100 plus foundry engaged in casting of cast iron impellor for submersible pump. They face shrinkage defect after casting and about 10 % rejection is because of shrinkage.[1] So in order to reduce this defect casting simulation software is very helpful. By using Pro-Cast simulation software mould of impellor is imported in Pro-Cast software and by applying sand mould condition, pouring temperature, pouring time etc. are put into the software, and finally result shows the areas of impellor where shrinkage chances are more.

Casting Process Solutions Optimization of LFC Forklift Box

2014 ◽  
Vol 571-572 ◽  
pp. 1091-1096
Author(s):  
Guang Sheng Zhang ◽  
Fei Zhang
Keyword(s):  
Orthogonal Experiment ◽  
Casting Process ◽  
Shrinkage Porosity ◽  
Simulation Software ◽  
Technology Program ◽  
Original Process ◽  
Porosity Defects ◽  
Process Solutions ◽  
Technology Solution ◽  
Casting Simulation Software

There are many advantages in producing forklift box through the LFC. However, we found shrinkage porosity defects in the interior of castings through simulating the original process by ProCAST casting simulation software. Therefore, we analyzed the defects and improved the technology program. firstly, increased riser in position of shrinkage, Secondly, changed the filling’s way, lastly, selected the best temperature and vacuum by the orthogonal experiment and determined the best technology solution. we found the shrinkage porosity defects have been removed by the improved process. We found the production consistent with the simulation results through verification. Therefore we verify the accuracy of the ProCAST.

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