Investigation on Process Stability and Part Positioning Influence on the Relative Density of Designed Materials via Multi‐Laser Pbf‐Lb/M

Author(s):  
Johannes Albert ◽  
Oliver Hermann ◽  
Simon Purschke ◽  
David Rule ◽  
Claudia Fleck
Metals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1622
Author(s):  
Oraib Al-Ketan

The ability to control the exhibited plastic deformation behavior of cellular materials under certain loading conditions can be harnessed to design more reliable and structurally efficient damage-tolerant materials for crashworthiness and protective equipment applications. In this work, a mathematically-based design approach is proposed to program the deformation behavior of cellular materials with minimal surface-based topologies and ductile constituent material by employing the concept of functional grading to control the local relative density of unit cells. To demonstrate the applicability of this design tactic, two examples are presented. Rhombic, and double arrow deformation profiles were programmed as the desired deformation patterns. Grayscale images were used to map the relative density distribution of the cellular material. 316L stainless steel metallic samples were fabricated using the powder bed fusion additive manufacturing technique. Results of compressive tests showed that the designed materials followed the desired programmed deformation behavior. Results of mechanical testing also showed that samples with programmed deformation exhibited higher plateau stress and toughness values as compared to their uniform counterparts while no effect on Young’s modulus was observed. Plateau stress values increased by 8.6% and 13.4% and toughness values increased by 5.6% and 11.2% for the graded-rhombic and graded-arrow patterns, respectively. Results of numerical simulations predicted the exact deformation behavior that was programmed in the samples and that were obtained experimentally.


2021 ◽  
Vol 11 (10) ◽  
pp. 4432
Author(s):  
Jiseong Kim ◽  
Seong-Kyu Yun ◽  
Minsu Kang ◽  
Gichun Kang

The purpose of this study is to grasp the behavior characteristics of a single batter pile under vertical load by performing a model test. The changes in the resistance of the pile, the bending moment, etc. by the slope of the pile and the relative density of the ground were analyzed. According to the results of the test, when the relative density of the ground was medium and high, the bearing capacity kept increasing when the angle of the pile moved from a vertical position to 20°, and then decreased gradually after 20°. The bending moment of the pile increased as the relative density of the ground and the batter angle of the pile increased. The position of the maximum bending moment came closer to the ground surface as the batter angle of the pile further increased, and it occurred at a point of 5.2~6.7 times the diameter of the pile from the ground surface.


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