A case study of reliability assessment for centrifugal pumps in a petrochemical plant

Author(s):  
Masdi Muhammad ◽  
M Amin Abd Majid ◽  
Nurul Akma Ibrahim
MethodsX ◽  
2019 ◽  
Vol 6 ◽  
pp. 300-315 ◽  
Author(s):  
Gh. A. Shirali ◽  
T. Hosseinzadeh ◽  
K. Ahamadi angali ◽  
Sh. Rostam Niakan Kalhori

2021 ◽  
Vol 13 (11) ◽  
pp. 6099
Author(s):  
Giovanna Adinolfi ◽  
Roberto Ciavarella ◽  
Giorgio Graditi ◽  
Antonio Ricca ◽  
Maria Valenti

Integration of DC grids into AC networks will realize hybrid AC/DC grids, a new energetic paradigm which will become widespread in the future due to the increasing availability of DC-based generators, loads and storage systems. Furthermore, the huge connection of intermittent renewable sources to distribution grids could cause security and congestion issues affecting line behaviour and reliability performance. This paper aims to propose a planning tool for congestion forecasting and reliability assessment of overhead distribution lines. The tool inputs consist of a single line diagram of a real or synthetic grid and a set of 24-h forecasting time series concerning climatic conditions and grid resource operative profiles. The developed approach aims to avoid congestions criticalities, taking advantage of optimal active power dispatching among “congestion-nearby resources”. A case study is analysed to validate the implemented control strategy considering a modified IEEE 14-Bus System with introduction of renewables. The tool also implements reliability prediction formulas to calculate an overhead line reliability function in congested and congestions-avoided conditions. A quantitative evaluation underlines the reliability performance achievable after the congestion strategy action.


Author(s):  
Athanasios Chatzidimitriou ◽  
Manolis Kaliorakis ◽  
Dimitris Gizopoulos ◽  
Maurizio Iacaruso ◽  
Mauro Pipponzi ◽  
...  

2018 ◽  
Vol 203 ◽  
pp. 03005
Author(s):  
Idzham Fauzi Mohd Ariff ◽  
Mardhiyah Bakir

A dynamic simulation model was developed, calibrated and validated for a petrochemical plant in Terengganu, Malaysia. Calibration and validation of the model was conducted based on plant monitoring data spanning 3 years resulting in a model accuracy (RMSD) for effluent chemical oxygen demand (COD), ammoniacal nitrogen (NH3-N) and total suspended solids (TSS) of ±11.7 mg/L, ±0.52 mg/L and ± 3.27 mg/L respectively. The simulation model has since been used for troubleshooting during plant upsets, planning of plant turnarounds and developing upgrade options. A case study is presented where the simulation model was used to assist in troubleshooting and rectification of a plant upset where ingress of a surfactant compound resulted in high effluent TSS and COD. The model was successfully used in the incident troubleshooting activities and provided critical insights that assisted the plant operators to quickly respond and bring back the system to normal, stable condition.


Author(s):  
I Žutautait˙e ◽  
J Augutis ◽  
R Krikštolaitis ◽  
G Dundulis ◽  
M Valinčius ◽  
...  

2016 ◽  
Vol 9 (2) ◽  
pp. 297-305 ◽  
Author(s):  
E. Mesquita ◽  
P. Antunes ◽  
A. A. Henriques ◽  
A. Arêde ◽  
P. S. André ◽  
...  

ABSTRACT Optical systems are recognized to be an important tool for structural health monitoring, especially for real time safety assessment, due to simplified system configuration and low cost when compared to regular systems, namely electrical systems. This work aims to present a case study on structural health monitoring focused on reliability assessment and applying data collected by a simplified optical sensing system. This way, an elevated reinforced concrete water reservoir was instrumented with a bi-axial optical accelerometer and monitored since January 2014. Taking into account acceleration data, the natural frequencies and relative displacements were estimated. The reliability analysis was performed based on generalized extreme values distribution (GEV) and the results were employed to build a forecast of the reliability of the water elevated reservoir for the next 100 years. The results showed that the optical system combined with GEV analysis, implemented in this experimental work, can provide adequate data for structural reliability assessment.


Author(s):  
Heinz P. Bloch ◽  
Robert Bluse ◽  
James Steiger

Virtually, all industrial machinery requires periodic maintenance for dependable long-term operation. In fact, the very term “maintenance” is defined as keeping machines in the as-designed or as-purchased and manufactured condition. At issue is whether the equipment owner’s profitability objectives are best served by “maintaining only”, or by judiciously combining maintenance and upgrading tasks. Assuming the answer favors combining maintenance and upgrading, the question arises whether an intelligent and well thought-out combination of maintenance and upgrading should be entrusted only to the original equipment manufacturer (OEM), or if qualified non-OEMs should be considered also. The co-authors would like to offer their answer to the question. Experience shows that a highly qualified independent rebuild shop with demonstrated capabilities and experienced personnel can offer high-quality upgrades that improve both uptime and efficiency. Such a shop can do so consistent with current system performance requirements. With the considerable consolidations in the pump industry, the distinct possibility exists that the OEM is not able to offer the same engineering competence he previously had and that independent shops should be considered. This presentation deals with a case study and details where such upgrading was being planned, implemented, and verified to have had the desired results. It further explains the role played by competent pump rebuild shops (we chose to call them “CPRS”) in these important endeavors. Our work supports the premise that rebuilding a vintage process pump to original OEM specifications makes no sense, given current pump rebuilding technology and changes to the system performance that occur over time. We find compelling reasons to systematically upgrade the efficiency and potential run length of large centrifugal pumps. Of course, this upgrading must be pre-planned and then carried out during a future maintenance outage.


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